• 제목/요약/키워드: Ti-6Al-4V Alloy

검색결과 319건 처리시간 0.035초

MoS2 코팅된 치과용 임플란트의 표면특성과 생체적합성 (Surface Characteristics and Biocompatibility of MoS2-coated Dental Implant)

  • 권민기;이준식;김미은;최한철
    • Corrosion Science and Technology
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    • 제23권1호
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    • pp.72-81
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    • 2024
  • The Ti-6Al-4V alloy is widely used as an implant material due to its higher fatigue strength and strengthto-weight ratio compared to pure titanium, excellent corrosion resistance, and bone-like properties that promote osseointegration. For rapid osseointegration, the adhesion between the titanium surface and cellular biomolecules is crucial because adhesion, morphology, function, and proliferation are influenced by surface characteristics. Polymeric peptides and similar coating technologies have limited effectiveness, prompting a demand for alternative materials. There is growing interest in 2D nanomaterials, such as MoS2, for good corrosion resistance and antibacterial, and bioactive properties. However, to coat MoS2 thin films onto titanium, typically a low-temperature hydrothermal synthesis method is required, resulting in the synthesis of films with a toxic 1T@2H crystalline structure. In this study, through high-temperature annealing, we transformed them into a non-toxic 2H structure. The implant coating technique proposed in this study has good corrosion resistance and biocompatibility, and antibacterial properties.

LAM 가공조건에 따른 열-구조 연성해석 (A Study on the Thermo-Mechanical Coupling Analysis to Working Condition of LAM)

  • 박정호;박성호;김귀남
    • 한국산업융합학회 논문집
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    • 제25권6_3호
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    • pp.1127-1133
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    • 2022
  • Recently, the use of aircraft structures using Ti alloy (Ti-6Al-4V), a lightweight high-strength alloy material, is rapidly increasing due to the weight reduction of aircraft. However, high-strength materials such as Ti alloys require high energy for cutting and are classified as difficult-to-cut materials. Also, research on Laser Assisted Machining (hereinafter referred to as LAM), a cutting processing technology that utilizes improved machinability, is being actively researched. Therefore, in this paper, in order to confirm the proper temperature distribution using a laser, the finite element method is used to determine the temperature distribution according to the calorific value condition to derive the appropriate condition, and the thermal load generated at this time is used as a structural analysis. It is intended to be used as basic data for LAM processing conditions by measuring the amount of residual stress and thermal deformation caused by heat.

A STUDY ON MECHANICAL PROPERTIES OF TiN, ZrN AND WC COATED FILM ON THE TITANIUM ALLOY SURFACE

  • Oh, Dong-Joon;Kim, Hee-Jung;Chung, Chae-Heon
    • 대한치과보철학회지
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    • 제44권6호
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    • pp.740-750
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    • 2006
  • Statement of problems. In an attempt to reduce screw loosening, dry lubricant coatings such as pure gold or tefron have been applied to the abutment screw. However, under repeated tightening and loosening procedures, low wear resistance and adhesion strength of coating material produced free particles on the surface of abutment screw and increased frictional resistance resulting in screw tightening problems. Purpose. The aim of this study was to compare friction coefficient, adhesion strength, vickers hardness and evaluate coating surface of titanium alloy specimens coated with TiN(titanium nitride), ZrN(zirconium nitride) and WC(tungsten carbide). Material and method. Titanium alloy(Ti-6Al-4V) discs of 12mm in diameter and 1mm in thickness divided into 4 groups. TiN, ZrN and WC was coated for the specimens of 3 groups respectively, and those of 1 group were not coated. Each group was made up of 4 specimens. In this study, sputtering method was used among the PVD(Physical Vapor Deposition) techniques available for TiN, ZrN and WC coatings. Friction coefficient, adhesion strength, vickers hardness and coating surface of 4 groups were measured. Results. 1. For all three coating conditions, friction coefficient was significantly decreased. Especially, ZrN coated surface showed the lowest value. $TiN(0.39{\pm}0.02)$, $ZrN(0.24{\pm}0.01)$, $WC(0.31{\pm}0.03)$. 2. TiN coating showed the highest adhesion strength, however ZrN coating had the lowest value. $TiN(25.3N{\pm}1.6)$, $ZrN(14.8N{\pm}0.6)$, $ WC(18.4N{\pm}0.7)$. 3. Vickers hardness of all three coatings was remarkably increased as compared with that of none coated specimen. TiN coating had the highest Vickers hardness, however WC coating showed the lowest value. $TiN(1865.2{\pm}33.8)$, $ZrN(1814.4{\pm}18.6)$, $WC(1008.5{\pm}35.9)$. 4. The ZrN or WC coated specimen showed a homogeneous and smooth surface, however the rough surface with defects was observed for TiN coating. Conclusions. When TiN, ZrN and WC coating applied to the abutment screw, frictional resistance would be reduced, as a result, the greater preload and prevention of the screw loosening could be expected.

금속 적층제조에서의 격자구조 설계변수에 따른 탄성계수 분석 (Design of lattice structure for controlling elastic modulus in metal additive manufacturing)

  • 문인용;송영환
    • 한국결정성장학회지
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    • 제33권6호
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    • pp.276-281
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    • 2023
  • 적층제조 공정의 높은 설계자유도에 의해 기존 공정으로 성형이 어려운 형상이 적용된 제품의 제작이 가능해짐에 따라 복잡한 구조를 갖는 기능성 구조에 대한 연구자들의 관심이 증가되고 있다. 타이타늄 합금으로 제작되는 인체 삽입형 임플란트의 경우, 뼈와의 친화성을 확보하기 위해 다차원 격자구조를 적용하여 강도 및 탄성계수를 뼈와 유사한 수준으로 조절하고 있다. 따라서 격자구조의 설계 변수에 따른 기계적 특성에 대한 데이터 베이스 확보 및 관련 시뮬레이션 기술 개발은 개인 맞춤형 인플란트 제작을 효율적으로 수행할 수 있게 할 것이라 생각된다. 따라서 본 연구에서는 Ti-6Al-4V 합금 소재를 적용하여 설계변수별 격자구조체를 제작하고 이에 대한 탄성계수를 측정하였으며 그 결과를 시뮬레이션과 비교하여 정확한 탄성계수 예측을 위한 유한요소해석 방안을 제시하였다.

조직학과 효소활성 방법을 이용한 순 타이타늄과 타이타늄 합금의 상대적인 생체적합성 평가 (Relative Evaluation for Biocompatibility of Pure Titanium and Titanium Alloys using Histological and Enzymatic Methods)

  • 염동성;김병일;이유미;이은정;이성태;성치남;서권일;조현욱
    • Toxicological Research
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    • 제23권4호
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    • pp.331-339
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    • 2007
  • Titanium or titanium alloy is a widely used implant material according to its certified biocompatibility, sufficient strength and ready availability. The purpose of this study was to evaluate the relative biocompatibility of titanium and titanium alloy specimens (Ti-29Nb-13Ta, TiNb and Ti-6Al-4V, Ti64) using in vivo and in vitro methods. For in vivo experiment, the specimens were implanted in the abdominal subcutaneous region of female mice for 2 and 4 weeks. The reaction of connective tissue to specimens was evaluated histologically. The specimens were encapsulated by fibrous connective tissue consisting of fibroblast, fibrocyte and other cells including neutrophil, macrophage, giant multinucleated cell and unidentified cells. Some newly formed blood vessels were located in the fibrous capsule surrounding the implant. Cell types and the thickness of fibrous capsules were examined quantitatively. Most of cell types located in the fibrous capsule were fibroblasts and fibrocytes. The average thickness of fibrous capsules for the TiNb specimens was much thinner than that of the titanium alloy, Ti64. The thickness of the fibrous capsule around all titanium specimens decreased at 4 weeks compared to 2 weeks post-implantation. The biocompatibility of titanium and titanium alloy specimens were also investigated in in vitro method using alkaline phosphatase from MG-63 cells. Alkaline phosphatase activity of the TiNb specimen showed higher activity than the titanium alloy, Ti64. In conclusion, the TiNb alloy with thin capsule thickness in vivo and high alkaline phosphatase activity in vitro will be of considerable use in biomedical applications.

Leaching 공정으로 제조한 표면 다 기공 Ti-HA 생체재료의 표면 조직 및 기계적 성질의 평가 (Evaluation of Surface Macrostructure and Mechanical Properties of Porous Surface Ti-HA Biomaterial Fabricated by a Leaching Process)

  • 우기도;강덕수;문민석;김상혁
    • 대한금속재료학회지
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    • 제48권4호
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    • pp.369-375
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    • 2010
  • Ti-6Al-4V ELI alloy, which is commonly used as a biomaterial, is associated with a high elastic modulus and poor biocompatibility. This alloy presents a variety of problems on several areas. Therefore, the development of good non-toxic biocompatible biomaterials with a low elastic modulus is necessary. Particularly, hydroxyapatite (HA) is an attractive material for human tissue implantation. This material is widely used as artificial bone due to its good biocompatibility and similar composition to human bone. Many scientists have studied the fabrication of HA as a biomaterial. However, applications of bulk HA compact are hindered by the low strength of HA when it is sintered. Therefore, HA has been coated on Ti or Ti alloy to facilitate good bonding between tissue and the HA surface. However, there are many problems when doing this, such as the low bonding strength between HA and Ti due to the different thermal expansion coefficients and mechanical properties. In this study, a Ti-HA composite with a porous surface was successfully fabricated by pulse current activated sintering (PCAS) and a subsequent leaching process.

Ti-5Mo-xFe (x=2,4 wt%) 합금의 Fe 첨가에 따른 마모 메커니즘 변화와 내마모 특성 분석 (Analysis of Wear Resistance and Wear Mechanism Change of Ti-5Mo-xFe (x=2,4 wt%) Alloys Based on Fe Addition)

  • 정영훈;이용재;이동근
    • 열처리공학회지
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    • 제37권5호
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    • pp.247-254
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    • 2024
  • Metastable β titanium alloys have been used in implants due to their high specific strength and excellent corrosion resistance. However, the high cost of β-stabilizing elements limits the application of metastable β titanium alloys. Consequently, research has been conducted on low-cost metastable β titanium alloys using relatively inexpenisve β-stabilizing elements such as Mo and Fe. This study analyzes the wear resistance of Ti-5Mo-xFe (x=2,4 wt%) alloys, designed and manufactured as low-cost metastable β titanium alloys. The wear mechanisms of Ti-5Mo-xFe alloys were identified through ball-on disk testing and observation of the worn surfaces. Additionally, the influence of Fe addition on the microstructure and the resulting changes in wear resistance were examined. The wear resistance of the Ti-5Mo-xFe alloys were evaluated in comparison to the Ti-6Al-4V ELI alloy.

Ti-Nb계 합금의 세포독성에 관한 연구 (A study on cytotoxicity of Ti-Nb alloys)

  • 박효병
    • 대한치과기공학회지
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    • 제25권1호
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    • pp.89-94
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    • 2003
  • The use of titanium alloys as biomaterials is increasing due to their superior biocompatibility and enhanced corrosion resistance compared to conventional stainless steels and cobalt-based alloys. Ti-6Al-4V ($\alpha+\beta$type) alloy instead of pure titanium ($\alpha$type) is being widely used as biomaterials has some characteristics such as high fatigue strength, tensile strength and corrosion resistance. It also has similar characteristics to Ti in inducing bony ingrowth. But it has been reported recently that the vanadium element expresses cytotoxicity and carcinogenicity and the aluminium element is related with dementia of Alzheimer type and neurotoxicity. In order to overcome their detrimental effects, $\beta$-phase stabilizer Nb was chosen in the present study. CP-Ti(ASTM grade 2), Ti-3wt.%Nb($\alpha$type), Ti-20wt.%Nb ($\alpha+\beta$type) and Ti-40 wt.%Nb($\beta$type) alloys were melted by vacuum arc furnace. Biocompatibility of Ti-Nb alloys was evaluated by cytotoxicity test. The results can be summarized as follows: 1. For the cytotoxicity test, Ti-Nb alloys showed excellent biocompatibility compared to CP-Ti(ASTM grade 2), 316L STS and Co-Cr alloys.

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