• 제목/요약/키워드: Ti합금

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다결정 니켈기 초내열 합금 CM247LC의 온도에 따른 인장특성 변화 (The Effect of Temperature on Tensile Properties in Conventionally Cast Ni-based Superalloy CM247LC)

  • 최백규;김인수;도정현;정중은;석우영;이유화
    • 한국주조공학회지
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    • 제40권4호
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    • pp.118-127
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    • 2020
  • Microstructural evolution during a heat treatment and high-temperature tensile properties have been investigated in conventionally cast CM247LC. In as-cast specimens, MC carbides with high amounts of Ta, Ti, Hf, and W were found to exist in the interdendritic regions, and γ' was observed in the form of cubes and octocubes prior to decomposition into cubes. In the heat-treated condition, some portion of eutectic γ-γ' remained, and uniform cubic γ' was observed in both interdendritic regions and dendrite core. Three types of carbides with different stoichiometries and compositions were found at the grain boundaries. MC carbides with high Hf contents were observed in the vicinity of eutectic γ-γ'. The highest tensile strength value was found at 750℃, whereas the greatest ductility appeared at 649℃. The effect of the temperature on the tensile properties was closely related to the dislocation structure. With increase in the test temperature, the density of dislocations inside γ' decreased, whereas that in the γ matrix increased. Stacking faults generated in γ' at 750℃ had a strengthening effect, whereas thermally activated dislocation motion at a high temperature was considered to have the opposite effect.

Ion beam assisted DC magnetron sputtering에 대한 렌즈 유리 성형용 WC 합금의 Ir-Re 박막 특성 (Characteristics of Ir-Re Thin Films on WC for Lens Glass Molding by Ion Beam Assisted DC Magnetron Sputtering)

  • 박종석;박범수;강상도;양국현;이경구;이도재;이광민
    • 한국표면공학회지
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    • 제41권3호
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    • pp.88-93
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    • 2008
  • Ir-Re thin films with Ti interlayer were deposited onto the tungsten carbide substrate by ion beam assisted DC magnetron sputtering. The Ir-Re films were prepared with targets of having two atomic percent of 7:3 and 5:5. The microstructure and surface analysis of the specimen were conducted by using SEM, XRD and AFM. Mechanical properties such as hardness and adhesion strength of Ir-Re thin film also were examined. The interlayer of pure titanium was formed with 100 nm thickness. The film growth of Ir-30at.%Re was faster than that of Ir-50at.%Re in the same deposition conditions. Ir-Re thin films consisted of dense and columnar structure irrespective of the different target compositions. The values of hardness and adhesion strength of Ir-30at.%Re thin film coated on WC substrate were higher than those of Ir-50at.%Re thin film.

일방향응고 Ni기 초내열합금 천이액상화산접합부의 미세조직에 미치는 모재와 삽입금속 분말 혼합비의 영향 (The Mixing Ratio Effect of Insert Metal Powder and Insert Brazing Powder on Microstructure of the Region Brazed on DS Ni Base Super Alloy)

  • 예창호;이봉근;송우영;오인석;강정윤
    • Journal of Welding and Joining
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    • 제23권6호
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    • pp.99-105
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    • 2005
  • The mixing ratio effect of the GTD-111(base metal) powder and the GNI-3 (Ni-l4Cr-9.5Co-3.5Al-2.5B) powder on TLP(Transient Liquid Phase) bonding phenomena and mechanism was investigated. At the mixing ratio of the base metal powder under $50wt\%$, the base metal powders fully melted at the initial time and a large amount of the base metal near the bonded interlayer was dissolved by liquid inter metal. Liquid insert metal was eliminated by isothermal solidification which was controlled by the diffusion of B into the base metal. The solid phases in the bonded interlayer grew epitaxially from the base metal near the bonded interlayer inward the insert metal during the isothermal solidification. The number of grain boundaries farmed at the bonded interlayer corresponded with those of base metal. At the mixing ratio above $60wt\%$, the base metal powder melted only at the surface of the powder and the amount of the base metal dissolution was also less at the initial time. Nuclear of solids firmed not only from the base metal near the bonded interlayer but also from the remained base metal powder in the bonded interlayer. Finally, the polycrystal in the bonded interlayer was formed when the isothermal solidification finished. When the isothermal solidification was finished, the contents of the elements in the boned interlayer were approximately equal to those of the base metal. Cr-W borides and Cr-W-Ta-Ti borides formed in the base metal near the bonded interlayer. And these borides decreased with the increasing of holding time.

고에너지 전자빔 투사방법으로 제조된 Zr계 비정질 합금 표면복합재료의 탄도충격 성능 (Ballistic Properties of Zr-based Amorphous Alloy Surface Composites Fabricated by High-Energy Electron-Beam Irradiation)

  • 도정현;전창우;남덕현;김충년;송영범;이성학
    • 대한금속재료학회지
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    • 제48권12호
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    • pp.1047-1055
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    • 2010
  • The objective of this study is to investigate the ballistic properties of Zr-based amorphous alloy surface composites fabricated by high-energy electron-beam irradiation. The mixture of Zr-based amorphous powders and $LiF+MgF_2$ flux powders was deposited on a pure Ti substrate, and then an electron beam irradiated this powder mixture to fabricate a one-layer surface composite. A four-layer surface composite, in which the composite layer thickness was larger than 3 mm, was also fabricated by irradiating the deposited powder mixture by an electron beam three times on the one-layer surface composite. The microstructural analysis results indicated that a small amount of fine crystalline particles were homogeneously distributed in the amorphous matrix of the surface composite layer. According to the ballistic impact test results, the surface composite layers effectively blocked a fast traveling projectile, while many cracks were formed at the composite layers, and thus the surface composite plates were not perforated. The surface composite layer containing ductile ${\beta}$ dendritic phases showed a better ballistic performance than the one without dendrites because dendritic phases hindered the propagation of shear bands or cracks.

합금성분변화와 균질화처리에 따른 M2 고속도강의 탄화물 형성거동 (Effect of Alloying Elements and Homogenization Treatment on Carbide Formation Behavior in M2 High Speed Steels)

  • 하태권;양은익;정재영;박신화
    • 대한금속재료학회지
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    • 제48권7호
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    • pp.589-597
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    • 2010
  • In the present study, the effect of variation in alloying elements on the carbide formation behavior during casting and homogenization treatment of M2 high speed steels was investigated. M2 high speed steels of various compositions were produced by vacuum induction melting. Contents of C, Cr, W, Mo, and V were varied from the basic composition of 0.8C, 0.3Si, 0.2Mn, 4.0Cr, 6.0W, 5.0Mo, and 2.0V in weight percent. Homogenization treatment at $1150^{\circ}C$ for 1.5 hr followed by furnace cooling was performed on the ingots. Area fraction and chemical compositions of eutectic carbide in as-cast and homogenized ingots were analyzed. Area fraction of eutectic carbide appeared to be higher in the ingots with higher contents of alloying elements the area fraction of eutectic carbide also appeared to be higher on the surface regions than in the center regions of ingots. As a result of the homogenization treatment, $M_2C$ carbide, which was the primary eutectic carbide in the as-cast ingots, decomposed into thermodynamically stable carbides, MC and $M_6C$. The latter carbide was found to be the main one after homogenization. Fine carbides uniformly distributed in the matrix was found to be MC type carbide and coarsened by homogenization.

고강도 Nb기 초내열 합금 설계를 위한 기계학습 기반 데이터 분석 (Machine Learning-based Data Analysis for Designing High-strength Nb-based Superalloys)

  • 마은호;박수원;최현주;황병철;변종민
    • 한국분말재료학회지
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    • 제30권3호
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    • pp.217-222
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    • 2023
  • Machine learning-based data analysis approaches have been employed to overcome the limitations in accurately analyzing data and to predict the results of the design of Nb-based superalloys. In this study, a database containing the composition of the alloying elements and their room-temperature tensile strengths was prepared based on a previous study. After computing the correlation between the tensile strength at room temperature and the composition, a material science analysis was conducted on the elements with high correlation coefficients. These alloying elements were found to have a significant effect on the variation in the tensile strength of Nb-based alloys at room temperature. Through this process, a model was derived to predict the properties using four machine learning algorithms. The Bayesian ridge regression algorithm proved to be the optimal model when Y, Sc, W, Cr, Mo, Sn, and Ti were used as input features. This study demonstrates the successful application of machine learning techniques to effectively analyze data and predict outcomes, thereby providing valuable insights into the design of Nb-based superalloys.

티타늄 합금, 지르코니아, 폴리에테르에테르케톤 지대주 재질에 따른 임플란트 구성요소의 응력분포: 유한 요소 분석을 통한 비교 연구 (Stress distribution in implant abutment components made of titanium alloy, zirconia, and polyetheretherketone: a comparative study using finite element analysis)

  • 김성민
    • 대한치과기공학회지
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    • 제46권2호
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    • pp.21-27
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    • 2024
  • Purpose: This study aimed to analyze the stress distribution and deformation in implant abutments made from titanium (Ti-6Al-4V), zirconia, and polyetheretherketone (PEEK), including their screws and fixtures, under various loading conditions using finite element analysis (FEA). Methods: Three-dimensional models of the mandible with implant abutments were created using Siemens NX software (NX10.0.0.24, Siemens). FEA was conducted using Abaqus to simulate occlusal loads and assess stress distribution and deformation. Material properties such as Young's modulus and Poisson's ratio were assigned to each component based on literature and experimental data. Results: The FEA results revealed distinct stress distribution patterns among the materials. Titanium alloy abutments exhibited the highest stress resistance and the most uniform stress distribution, making them highly suitable for long-term stability. Zirconia abutments showed strong mechanical properties with higher stress concentration, indicating potential vulnerability to fracture despite their aesthetic advantages. PEEK abutments demonstrated the least stress resistance and higher deformation compared to other abutment materials, but offered superior shock absorption, though they posed a higher risk of mechanical failure under high load conditions. Conclusion: The study emphasizes the importance of selecting appropriate materials for dental implants. Titanium offers durability and uniform stress distribution, making it highly suitable for long-term stability. Zirconia provides aesthetic benefits but has a higher risk of fracture compared to titanium. PEEK excels in shock absorption but has a higher risk of mechanical failure compared to both titanium and zirconia. These insights can guide improved implant designs and material choices for various clinical needs.

티타늄에 대한 레진과 도재의 결합 강도에 관한 연구 (The study on the shear bond strength of resin and porcelain to Titanium)

  • 박지만;김영순;전슬기;박은진
    • 대한치과보철학회지
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    • 제47권1호
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    • pp.46-52
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    • 2009
  • 연구목적: 최근 임플란트 상부보철물의 주재료로서 티타늄의 수요가 증가하고 있고, 급속도로 발전하고 있는 CAD/CAM (computer - aided design/computer-aided manufacturing) 기술이 접목되어 티타늄을 절삭하여 제작하는 방법이 주목을 받고 있으며 치과 임상에서 점점 그 영역이 넓어지고 있다. 다만, 하나의 티타늄괴를 절삭하여 만드는 방법의 특성상 기계적 유지력을 얻을 수 있는 비드 등을 형성할 수 없고, 통상적인 재료인 금 합금이나 도재용 합금 주조체에 비해 도재와의 결합력도 떨어지는 것이 보완해야 할 점으로 지적되고 있다. 이에 본 연구는 절삭형 티타늄을 이용한 보철물 제작에 많이 사용되고 있는 열중합 의치상 레진, 간접 복합 레진, 도재와 Grade II 순수 티타늄 사이의 결합 강도를 비교 평가해 보고자 하였다. 연구 재료 및 방법: 지름 9 mm, 높이 10 mm의 Grade II 순수 티타늄 원통형 시편 37개를 3군으로 나누어 각각 직경 7 mm, 높이 1 mm의 열중합 의치상 레진 (Lucitone 199, DENTSPLY Trubyte, York, USA), 간접 복합 레진 (Sinfony, 3M ESPE, Seefeld, Germany), 도재 (Triceram, Dentaurum, Ispringen, Germany)와 결합시켰다. 시편은 $5-55^{\circ}C$에서 1000회 열순환 처리 후, 범용 시험기 (Instron, Universal Testing Machine, Model 4465, USA)를 이용하여 1 mm/min의 속도로 하중을 가하여 전단결합강도를 측정하였다. 파절된 단면의 양상을 관찰하고 각 군별 파절양상을 조사하였다. 측정값은 one-way ANOVA와 Scheffe's multiple range test (${\alpha}=0.05$)로 분석하였다. 결과: 열중합 의치상 레진인 Lucitone 199 ($17.82{\pm}5.13\;MPa$)의 결합 강도가 가장 높았으며, 도재인 Triceram ($12.97{\pm}2.11\;MPa$), 복합레진인 Sinfony ($6.00{\pm}1.31\;MPa$) 순으로 감소하였다. Lucitone 199와 Sinfony 군의 파절 양상은 대부분이 부착성 파절인 데에 반해 Triceram 군에서는 복합성 파절이 많았다. 결론: CAD/CAM을 이용한 절삭형 티타늄 구조물 상방에 전장용 심미 재료로는 열중합형 의치상 레진이 가장 강한 결합 강도를 보인다. 기존의 주조체의 유지구 등에서 얻는 강도에 비해 약하고, 부착성 파절이 많은 점 등은 향후 이들 재료와 티타늄간의 결합력을 높이기 위한 보다 많은 연구가 이루어져야 할 것을 시사한다.

주조용 Al-4wt%Mg-0.9wt%Si-0.3wt%Mn-0.15wt%Fe 합금의 공정 Mg2Si 개량과 주조특성에 미치는 Sc, Sr 첨가원소의 영향 (Effect of Sc, Sr Elements on Eutectic Mg2Si Modification and Castability of Al-4wt%Mg-0.9wt%Si-0.3wt%Mn-0.15wt%Fe Casting Alloy)

  • 김헌주
    • 한국주조공학회지
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    • 제35권6호
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    • pp.147-154
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    • 2015
  • The effects of Sc and Sr elements on the modification of the eutectic $Mg_2Si$ phase and the castability were investigated in the Al-4wt%Mg-0.9wt%Si-0.3wt%Mn-0.15wt%Fe alloy. Measurements of the cooling curve and microstructure observations were performed to analyze the additional effects of Sc and Sr minor elements during the solidification process. A prominent effect found on the modification of the eutectic $Mg_2Si$ phase with additions of the Sr and Sc elements. Here, a fine eutectic $Mg_2Si$ phase and a decrease in the growth temperature of the eutectic $Mg_2Si$ phase were evident with an addition of Sc element up to 0.2 wt%. The growth temperature of the eutectic $Mg_2Si$ phase decreased and the effect on the modification of the eutectic $Mg_2Si$ phase increased with the addition of Sr element up to 0.02 wt%. The addition of 0.02wt%Sr had the strongest effect on the modification of the eutectic $Mg_2Si$ phase, and the resulting microstructure of the eutectic $Mg_2Si$ phase was found to have a fibrous morphology with a decreased aspect ratio and an increased modification ratio. Fluidity and shrinkage tests were conducted to evaluate the castability of the alloy. The addition of 0.02wt%Sr effectively increased the fluidity of the alloy, while an addition of Sc did not show any effect compared to when nothing was added. The maximum filling length was recorded for 0.01wt%TiB-0.02wt%Sr owing to the effect of the fine ${\alpha}$-Al grains. The macro-shrinkage ratio decreased, while the micro-shrinkage ratio increased with the addition of various eutectic modifiers. The highest ratio of micro-shrinkage was recorded for the 0.02wt%Sr condition. However, the total shrinkage ratio was nearly identical regardless of the amounts added in this study.