• 전산구조공학
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• 제10권4호
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• pp.217-228
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• 1997

p-version 유한요소법에 의한 고정밀해석은 응력특이가 발생하는 선형탄성 문제에 매우 적합한 방법으로 인식되고 있다. 해석 결과의 정확도, 모델링의 단순성, 입력자료에 대한 통용성 및 사용자와 CPU 시간의 절감 등 여러장점이 선형탄성 문제에 적용되어 우수성이 입증되었지만, 탄소성 해석분야는 아직 적용이 이루어지지 않고 있다. 그러므로 본 논문에서는 일-경화재료에 대한 구성방정식을 이용하여 정식화된 증분소성이론과 소성유동법칙에 근거한 재료비선형 p-version 유한요소모델이 제안되었다. 비선형방정식을 풀기 위해 Newton-Raphson법과 초기강성도법 등의 반복법이 모색되었다. 제안된 모델을 이용하여 개구부를 가진 사각형 평판과 내압을 받는 두꺼운 실린더, 그리고 등분포하중을 받는 원판해석 등의 수치실험이 수행되었다. 한편, p-version 모델에 의한 해석결과는 문헌의 이론값과 상용유한요소프로그램인 ADINA의 해석결과와 비교 검증되었다.

• Journal of Advanced Marine Engineering and Technology
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• 제40권9호
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• pp.774-779
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• 2016

본 연구에서는 선박의 곡 외판 구조에 TMCP 강재의 사용 범위 확대 가능성을 연구하고자 노말라이징강 및 TMCP 강 DH32 재질 강재에 선상가열 후 기계적 물성 시험을 실시하여 DNV 선급 및 IACS 규정의 품질 요구 기준에 적합한지 연구하였다. TMCP강재 인장시험에서 요구기준 YS = 315 MPa 대비 385 Mpa로서 약 18% 높게 나타났고, TS = 440 ~ 570 MPa 기준 대비 525 MPa로 요구 기준에 적합하였다. 샤르피 V-노치 $-20^{\circ}C$ 충격시험에서도 요구 기준에 적합하였으며 경도시험에서 평균 T : 216, L : 275로서 규정인 Hv10 = 130 ~320 범위에 만족 하였다.

• 한국자기학회지
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• 제23권1호
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• pp.12-17
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• 2013

금속 분말 니켈(Ni)을 HCl용액에 용해시킨 후 $H_3BO_3$, KOH을 첨가하여 Chloride 도금용액을 제조 후 Ni plate 기판에 도금하였다. 도금두께는 $3{\mu}m$로 일정하게 유지하였다. 전류밀도를 $1{\sim}30mA/cm^2$ 변화를 준 결과 전류밀도를 증가시킬수록 Ni 후막표면이 거칠어졌다. $25mA/cm^2$와 $30mA/cm^2$에서는 균열된 표면형상을 관찰하였다. 또한 XRD patterns 변화를 관찰한 결과 전류밀도가 증가할수록 FCC(111)과 FCC(220) 및 FCC(311)상의 강도는 증가한 반면 FCC(200)상의 강도는 감소하는 것을 관찰하였다. 전기도금된 Ni의 수평 및 수직 자화 값을 측정하였는데 기판에 의한 수평자화 값이 크게 나왔고, 코팅층 두께가 증가할수록 수직자화 값이 커지는 것을 확인하였다.

• Maxillofacial Plastic and Reconstructive Surgery
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• 제31권2호
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• pp.127-135
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• 2009

Objectives : The titanium fixation system has been used in orthognathic surgery for fixation of bone segments usually, but the biodegradable fixation system was developed and also being used. The strongest point in the biodegradable system is that no extra operation should be needed to remove fixation materials. In spite of this merit, oral & maxillofacial surgeons hesitate to use this system in fracture or orthognathic surgery. In this study, as we got some clinical experiences, we'd like to report the result of clinical study using the biodegradable fixation system in orthognathic surgery. Patients and Methods : A total of 35 patients composed of 17 males and 18 females with 25 osteotomies in maxilla and 34 osteotomies in mandible were fixated with the biodegradable fixation system(Inion $CPS^{(R)}$). We investigated methods of stabilization, fixation time, and complications on the basis of the method as above. Results : Four 2mm thick L shaped plates with 7 holes of which 1 hole was removed were fixed in maxilla with six $2.0{\times}7mm$ screws. Three $2.5{\times}16{\sim}18mm$ screws were used to fix superior ramus area and one mandibular angle area in mandible. It took about 27.4 minutes in maxilla, 25.3 minutes in mandible to perform the fixation which took longer time than the titanium system(9.5 minutes in maxilla, 8 minutes in mandible). Generally, there was no problem except 9 cases in which there were some complications. Conclusions : In most cases, the biodegradable fixation system can be used without problem in usual orthognathic surgery. But, this system is inferior to the titanium fixation one in some respects such as fixation time, size, and physical property. Some supplementations for such weak points as aforementioned should be needed for the universal use of biodegradable materials.

• 한국해양공학회지
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• 제19권1호
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• pp.49-56
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• 2005

In spite of the merits of laser welding being able to obtain the high welding quality such as smaller width of melting and heat affected zone, smaller welding deformation and fine grains of weldment compared to arc welding, laser welding is mainly used in joining of thin steel parts of electronics industry. Laser welding is getting widely used in joining thick plate and special kinds of steel due to its high power. While the arc welding is still applied for 2.25Cr-1Mo steel which is the essential material of atomic power generation equipment, the laser welding is not yet applied despite its high quality. So it has a trial to a special case demanding high welding quality such as atomic power plant. Accordingly, in this research, the mechanical properties of weldments by arc and laser welding were investigated using FEM to confirm the applicability of laser welding to 2.25Cr-1Mo steel. The Charphy test was carried out to understand the effect on the fracture toughness of weldments. The results of examination and test of the mechanical properties showed the validity of this research.

• 센서학회지
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• 제5권3호
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• pp.25-31
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• 1996

제철소에서 생산되고, 활용되는 빌렛은 두 종류로 나누어, 밀도가 높은 강편 빌렛과 밀도가 낯은 연주 빌렛이 있다. 강편 빌렛은 밀도가 높고 표면이 매끄러워, 비교적 탐상이 용이하였으나, 연주 빌렛은 밀도간 낮고, 표면이 거칠어 탐상이 어려웠다. 연주 빌렛의 탐상도 가능케하기 위하여 초음파 탐촉자의 재질 및 치수등을 개선하고자 하였다. 주요 실험 결과로는, 초음파의 발신용 부분과, 수신용 부분이 서로 나뉘어 있는 분할형 탐촉자를 채택하였으며, 탐촉자의 치수는 탐상체의 치수와 밀접히 관계됨을 알았다. 예로써, 폭/두께가 각각 160mm인 연주 빌렛의 경우, 압전소자의 길이가 21mm, 폭이 8.5mm, 두께가 0.95mm, 인 것 두장이 나란히 내장된 탐촉자가 가장 적당하였다. 소자의 두께에 의존하는 이 때의 중심 주파수는 2.25MHz 였으며, 두 장의 압전소자간 각도에 의존하는 촛점 거리는 70mm 이었다.

• 한국표면공학회지
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• 제50권5호
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• pp.352-359
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• 2017

The growth of nanocrystalline diamond films on a p-type poly silicon substrate was studied using microwave plasma chemical vapor deposition method. A 6 mm thick poly silicon plate was mirror polished and scratched in an ultrasonic bath containing slurries made of 30 cc ethanol and 1 gram of diamond powders having different sizes between 5 and 200 nm. Upon diamond deposition, the specimen scratched in a slurry with the smallest size of diamond powder exhibited the highest diamond particle density and, in turn, fastest diamond film growth rate. Diamond deposition was carried out applying different DC bias voltages (0, -50, -100, -150, -200 V) to the substrate. In the early stage of diamond deposition up to 2 h, the effect of voltage bias was not prominent probably because the diamond nucleation was retarded by ion bombardment onto the substrate. After 4 h of deposition, the film growth rate increased with the modest bias of -100 V and -150 V. With a bigger bias condition(-200 V), the growth rate decreased possibly due to the excessive ion bombardment on the substrate. The film grown under -150V bias exhibited the lowest contact angle and the highest surface roughness, which implied the most hydrophilic surface among the prepared samples. The film growth rate increased with the apparent activation energy of 21.04 kJ/mol as the deposition temperature increased in the range of $300{\sim}600^{\circ}C$.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.163-166
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• 2005

A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. The hub-hole expansion process is different from conventional forming processes or hole flanging processes from the view-point of its deformation mode and forming of a thick plate. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed fur finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio is compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

• Journal of Welding and Joining
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• 제25권6호
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• pp.71-77
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• 2007

Until now, many researches on laser-arc hybrid welding processes have been conducted mainly for high power CW laser and high direct current arc to weld the thick steel plates for shipbuilding. Recently, however the usage of thin steel plates, which tend to be deformed easily by thermal energy, is been increasing because of demand of light structure such as car body in the automobile industry. Accordingly, heat sources having relatively low heat input such as pulsed laser, dip-transfer DC GMA and pulsed GMA seem to be applied more increasingly and the study about those heat sources is needed more intensively. Any heat source mentioned above can not stand alone without weld defects at a relatively high welding speed for increasing the welding productivity. This is main reason to apply the hybrid welding process which uses pulsed laser and low-heat-input GMA heat sources simultaneously to weld the thin steel plate. In this study, parameters of pulsed laser and dip-transfer DC GMA welding are studied firstly through preliminary experiments, and then analyzed in the viewpoint of their physical phenomena. Before conducting the hybrid welding, a pulse control technique is developed based on the parallel port communication and Visual C++ 6.0. Owing to development of this technique, interactions of laser and arc pulses can be controlled consistently. Using the pulse control technique, the hybrid welding is conducted and then its interactive welding phenomenon is analyzed.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.111-114
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• 2005

Experimental and numerical studies were carried out in order to investigate the processability and the transcriptability of the injection molding of micro structures. For this purpose, we designed a mold insert having micro rib patterns on a relatively thick base part. Mold insert has a base of 2mm thickness, and has nine micro ribs on that base plate. Width and height of the rib are $300{\mu}m\;and\;1200{\mu}m$, respectively. We found a phenomenon similar to 'race tracking', due to 'hesitation' in the micro ribs. As the melt flows, it starts to cool down and melt front located in the ribs near the gate cannot penetrate further because the flow resistance is large in that almost frozen portion. When the base is totally filled, the melt front away from the gate is not frozen yet. Therefore, it flows back to the gate direction through the ribs. Consequently, transcriptability of the rib far from the gate is better. We also verified this phenomenon via numerical simulation. We further investigated the effects of processing conditions, such as flow rate, packing time, packing pressure, wall temperature and melt temperature, on the transcriptability. The most dominant factor that affects the flow pattern and the transcriptability of the micro rib is flow rate. High flow rate and high melt temperature enhance the transcriptability of micro rib structure. High packing time and high packing pressure result in insignificant dimensional variations of the rib. Numerical simulation also confirms that low flow rate causes a short shot of micro ribs and high wall temperature helps the filling of the micro ribs.