• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.122-125
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• 2008

Generally, in shipbuilding, large curved block components which have large curvature radius along various directions are used for huge ships such as LPG-vessel and oil tanker ships. Lots of the blocks are manufactured by line heating method which uses a heat source to bend the thick plate materials. The conventional forming process is entirely dependent on the experience of experts because it is done by manual method thus the curvatures and qualities are not uniform even for same part. However, it is hard to adopt the press forming process using die tool sets fur the manufacturing because of the characteristics of the industry that based on the small quantity and variety in the products. In this study, flexible forming technology using numbers of punches is investigated based on the simulation to substitute for the conventional forming method. Thick plate material model was applied to the proposed process to verify the feasibility for hull structure block forming process. The press forming processes were simulated by adopting the explicit-to-implicit sequential solution. Moreover, experiment of the flexible forming process was also conducted and its results were compared with that of simulation.

• Korean Journal of Materials Research
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• v.29 no.1
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• pp.43-51
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• 2019

Nacre of abalone shell features a "brick-and-mortar" microstructure, in which micro-plates of calcium carbonate are bonded by nanometers-thick layers of chitin and proteins. Due to the microstructure and its unique toughening mechanisms, nacre possesses an excellent combination of specific strength, stiffness and toughness. This study deals with the possibility of using nacre fragments obtained from abalone shell for making a bulletproof armor system. A composite plate laminated with abalone shell fragments is made and compression and bend tests are carried out. In addition, a bulletproof test is performed with hybrid armor systems which are composed of an alumina plate, a composite plate, and aramid woven fabric to verify the ballistic performance of nacre. The compressive strength of the composite plate is around 258.3 MPa. The bend strength and modulus of the composite plate decrease according to the plate thickness and are about 149.2 MPa and 50.3 GPa, respectively, for a 4.85 mm thick plate. The hybrid armor system with a planar density of $45.2kg/m^2$, which is composed of an 8 mm thick alumina plate, a 2.4 mm thick composite plate, and 18 layers of aramid woven fabric, satisfy the NIJ Standard 0101.06 : 2008 Armor Type IV. These results show that a composite plate laminated with abalone shell fragments can be used for a bulletproof armor system as an interlayer between ceramic and fabric to decrease the armor system's weight.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.21 no.8
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• pp.698-707
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• 2011

This paper is to analyze the stability of the thick plate on inhomogeneous Pasternak foundation, with linearly varying thickness and concentrated mass by finite element method. To verify this finite element method, the results of natural frequencies and buckling stresses by the proposed method are compared with the existing solutions. The dynamic instability regions are decided by the dynamic stability analysis of the thick plate on inhomogeneous Pasternak foundation, with linearly varying thickness and concentrated mass. The non-dimensional Winkler foundation parameter is applied as 100, 1000 and non-dimensional shear foundation parameter is applied as 5. The tapered ratios are applied as 0.25 and 1.0, the ratios of concentrated mass to plate mass as 0.25 and 1.0, and the ratio of in-plane force to critical load as 0.4. As the result of numerical analysis of the thick plate on inhomogeneous Pasternak foundation for $u{\times}v=300cm{\times}300cm$ and $a{\times}b=600cm{\times}600cm$, instability areas of the thick plate which has the larger rigidity of inner area are farther from ${\beta}$-axis and narrower than those which has the larger rigidity of outer area.

• Architectural research
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• v.15 no.1
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• pp.35-42
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• 2013

A study on the free vibration and linear buckling analyses of thick plates is described in this article. In order to determine the natural frequencies and buckling loads of plates, a plate element is developed by using isogeometric approach. The Non-uniform B-spline surface (NURBS) is used to represent both plate geometry and the unknown displacement field of plate. All terms required in isogeometric formulation are consistently derived by NURBS definition. The capability of the present plate element is demonstrated by using several numerical examples. From numerical results, it is found to be that the present isogeometric element can predict accurate natural frequencies and buckling loads of plates.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.11a
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• pp.797-801
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• 2003

This paper has the object of investigating natural frequencies of opening thick plates on Pasternak foundation by means of finite element method and providing Kinematic design data for mat of building structures. Vibration analysis that opening plate subjected to In-plane stress is presented in this paper. Finite element analysis of rectangular opening plate is done by use of rectangular finite element with 8-nodes. In order to analysis plate which is supported on Pasternak foundation, the Winkler foundation parameter is varied with 0, 10, 102, 103 and the shear foundation parameter is 0, 5, 10, 15. The ratio of In-plane force to critical load is applied as 0.2, 0.8, respectively. This paper analyzed varying opening Position and opening size.

• Journal of Ocean Engineering and Technology
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• v.17 no.3 s.52
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• pp.21-26
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• 2003

An iteractive Kantorovich method is presented for the vibration analysis of rectangular orthotropic thick plates. Mindlin plate characteristic functions are derived in general forms using the Kantorovich method. Initially, Timoshenko beam functions consistent with the boundary conditions of the plate were used. Through numerical calculations of natural fairs of appropriate models, it has been confirmed that the method presented is superior to the Rayleigh-Ritz analysis or the finite element analysis in both accuracy and computational efficiency.

• Transactions of Materials Processing
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• v.25 no.2
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• pp.116-123
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• 2016

Press-brake bending is used to shape flat and thick plates into a targeted circular configuration without excessive localized thinning or thickening. A brake bending press called 'a knife press bending apparatus' has been widely adopted to manufacture thick, large and long pipe from initially thick plate. Submerged Arc Welded (SAW) pipes are also produced by employing press-brake bending. These pipes are mainly used for oil, natural gas and water pipelines. The principal process variables for press-brake bending can be summarized as stroke of the press-brake knife, the distance between both roll in the lower die, and the feeding length of the plate. Many combinations of these process variables are available, thus various pipe diameters can be realized. In the current study, a series of repetitive numerical simulations by feeding a thick plate with initial thickness of 25.4mm were conducted with the consideration of elastic recovery. Furthermore, an index for SAW pipe production is proposed which can be widely used in industry.

• Transactions of Materials Processing
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• v.21 no.5
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• pp.305-311
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• 2012

One of the main methods of building LNG tankers uses the Moss spherical tank design since it can be precisely analyzed with respect to reliability and safety of construction by stress analysis. Aluminum alloy 5083 is generally used in the Moss spherical tank design for the wall in constructing the LNG tanker. This aluminum alloy does not have low temperature brittleness, but has good corrosion resistance, good weldability, and excellent material properties for the application. The Moss spherical tank is constructed with several sections of A5083 thick plate with curved surfaces, which are welded together. It is essential to predict the amount of springback for the deformed thick plates in design to insure a reliable construction because the structure needs to be assembled into a perfect sphere. Unless the initial construction meets the design, there are additional processing costs for reworking to meet the specifications as well as a cost penalty paid to a consumer. In this paper, FE analyses were conducted to predict the amount of springback for various forming conditions and forming processes. The various forming processes were evaluated with respect to reducing springback and compared with the conventional forming process used for curved surfaces of thick Al plate.

• Transactions of Materials Processing
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• v.25 no.6
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• pp.379-389
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• 2016

As a stator for steam turbine diaphragm, hollow-type nozzle stator to substitute for conventional solid one is introduced in this study. This hollowed stator can be separated into two parts such as upper and lower plates with large and curved surface area. This study focuses on thick plate forming process for the upper plate of the hollow-partitioned nozzle stator. First, to reduce forming defects such as under-cut and localized thinning of the deformed plate, and to avoid tool interruption between forming punch and lower die, tool design including the position determination of forming surfaces is performed. Uni-axial tensile tests are carried out using SUS409L steel plate with initial thickness of 5.00mm, and plastic strain ratio (r-value) is also obtained. Due to the asymmetric curved configuration of the upper plate, it is hard to adopt a series of blank holder or draw-bead, so the initial plate during this thick plate forming experiences unstable and non-uniform contact. To easy this forming difficulty and find suitable tool geometry without sliding behavior of the workpiece in the die cavity, two geometric parameters with respect to each shoulder angle of the lower die and the upper punch are adopted. FE models with consideration of 21 combinations for the geometric parameters are built-up, and numerical simulations are performed. From the simulated and predicted results, it is shown that the geometric parameter combinations with ($30^{\circ}$, $90^{\circ}$) and ($45^{\circ}$, $90^{\circ}$) for the shoulder angle of the lower die and the upper punch are suitably applied to this upper plate forming of the hollow-partitioned nozzle stator used for the turbine diaphragm.

• Structural Engineering and Mechanics
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• v.19 no.2
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• pp.199-215
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• 2005

An assumed stress quadrilateral thin/moderately thick plate element HQP4 based on the Mindlin/Reissner plate theory is proposed. The formulation is based on Hellinger-Reissner variational principle. Static and free vibration analyses of plates are carried out. Numerical examples are presented to show that the validity and efficiency of the present element for static and free vibration analysis of plates. Satisfactory accuracy for thin and moderately thick plates is obtained and it is free from shear locking for thin plate analysis.