• Title/Summary/Keyword: Thermoplastics

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Rheological and mechanical properties of ABS/PC blends

  • Khan M.M.K.;Liang R.F.;Gupta R.K.;Agarwal S.
    • Korea-Australia Rheology Journal
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    • v.17 no.1
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    • pp.1-7
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    • 2005
  • Acrylonitrile-Butadiene-Styrene (ABS), polycarbonate (PC) and their alloys are an important class of engineering thermoplastics that are widely used for automotive industry, computer and equipment housings. For the process of recycling mixtures of ABS and PC, it is desirable to know how sensitive the blend properties are to changes in compositions. It was for this reason that blends of virgin ABS and virgin PC at five different compositions, namely, $15\%,\;30\%,\;50\%,\;70%$ and $85\%$ by weight of ABS were prepared and characterised by rheological and mechanical measurements. Rheological properties of these blends in steady, oscillatory and transient step shear and mechanical properties, namely, tensile strength, elongation-at-break and Izod impact strength are reported. The results show that PC behaves in a relatively Newtonian manner, but ABS exhibits significant shear thinning. The ABS-rich blends show a trend that is similar to that of ABS, while PC-rich blends, namely $0\%$ and $15\%$, exhibit a nearly Newtonian behaviour. However, at a fixed shear rate or frequency, the steady shear or the dynamic viscosity varied respectively in a non-mono-tonic manner with composition. Except for $15\%$ blend, the viscosities of other blends fall into a narrow band indicating a wide-operation window of varying blend ratio. The blends exhibited a lower viscosity than either of the two pure components. The other noticeable feature was that the blends at $70\%$ and $85\%$ ABS content had a higher G' than pure ABS, indicating an enhancement of elastic effect. The tensile yield strength of the blends followed the 'rule of mixtures' showing a decreasing value with the increase of ABS content in PC. However, the elongation-at-break and the impact strength did not appear to obey this 'rule of mixtures,' which suggests that morphology of the blends also plays a significant role in determining the properties. Indeed, scanning electron micrographs of the fracture surfaces of the different blends validate this hypothesis, and the $15\%$ blend is seen to have the most distinct morphology and correspondingly different behaviour and properties.

Mechanical Characteristics of GF/recycled PET Thermoplastic Composites with Chopped Fiber According to Cross Section (단면형상에 따른 GF/rPET 열가소성 복합재료의 물리적 특성 연구)

  • Kim, Ji-hye;Lee, Eun-soo;Kim, Myung-soon;Sim, Jee-hyun
    • Textile Coloration and Finishing
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    • v.29 no.4
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    • pp.239-246
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    • 2017
  • Recently fiber-reinforced thermoplastic composites have attracted great interest from industry and study because they offer unique properties such as high strength, modulus, impact resistance, corrosion resistance, and damping reduction which are difficult to obtain in single-component materials. The demand for plastics is steadily increasing not only in household goods, packaging materials, but also in high-performance engineering plastic and recycling. As a result, the technology of recycling plastic is also attracting attention. In particular, many paper have studied recycling systems based on recycled thermoplastics. In this paper, properties of Glass Fiber Reinforced Thermoplastic(GFRTP) materials were evaluated using recycled PET for injection molding bicycle frame. The effect on thermal and mechanical properties of recycled PET reinforced glass chop fiber according to fiber cross section and fiber content ratio were studied. And it was compared void volume and torque energy by glass fiber cross section, which is round section and flat section. Mechanical characteristics of resulting in GF/rPET has been increased by increasing fiber contents, than above a certain level did not longer increased. And mechanical properties of flat glass fiber reinforced rPET with low void volume were most excellent.

The Flame Retardance and Mechanical Properties of Wood Powder-filled PP Composites (목분-PP 복합체의 난연성과 기계적 특성)

  • Son, Won-Keun;Hwang, Taek-Sung
    • Applied Chemistry for Engineering
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    • v.10 no.1
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    • pp.46-50
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    • 1999
  • Effects of $(NH_4)_2HPO_4$ and boron compounds ($Na_2B_4O_7:H_3BO_3=5:1\;ratio$) on the flame retarding characteristics of the surface modified wood powder-filled polypropylene composites were studied experimentally. The mechanical properties of m-phenylene dimaleimide(PDMI)-modified polypropylene composite were also compared with those of unmodified one. The flame retardance of $(NH_4)_2HPO_4$-modified wood powder composites was more improved than that of boron compounds-modified one. The impact strength of composites increased and the tensile strength of those decreased progressively with an increase of wood powder loading. The mechanical properties of modified polypropylene composites are more improved than those of unmodified one. The tensile strength also increased marginally with increasing the concentration of flame retardants, yielding a maximum when the concentration of flame retardant is 25.0 wt %. And the tensile strength of the composite was increased up to 16 wt % with increasing concentration of PDMI.

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Study of the Mechanical Properties of GFRTP by Pressure Additives and Compounding (첨가제 배합 및 압력에 따른 GFRTP의 기계적 특성 연구)

  • Oh, Seung Min;Kim, Jong Su;Seol, Gyun Ho;Yun, Ye Ji;Kim, Young Min;Yang, Dong Su;No, Su Jin;Lee, Gyu Se;Gang, Sung Su
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.6
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    • pp.9-13
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    • 2014
  • Glass fiber reinforced thermoplastics(GFRTP) is made by adding chemical additive to glass fabric which is strong at a high temperate, incorrodible, and good at intensity and specific gravity. Although we focused on the weight lightening, the intensity of GFRTP is also important. To remedy thermoplastic resin's inferior property of matter to thermo-hardening resin, we formed several specimen, differing the chemical additive as Homo PP, MAPP 3%, Rubber 5%, and mixed. We put pressure of 5 type on the specimens. The analyses result for the different pressure, the resin spreads evenly, then the coherence is increased. Eventually, the mechanical properties are changed. When high intensity is needed, it is good idea to use polypropylene(PP) which has good coherence with glass fabric as chemical additive. We can get better intensity when we form the resin at the optimum pressure depending on mixing of chemical additive and glass fabric than when we increase the pressure.

Enhanced Interfacial Adhesion of Carbon Fibers by Poly (arylene ether phosphine oxide) Coatings (Poly(arylene ether phosphine oxide) 코팅에 의한 탄소섬유의 계면 접착성 향상 연구)

  • 김익천;강현민;육종일;윤태호
    • Composites Research
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    • v.12 no.4
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    • pp.55-61
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    • 1999
  • Interfacial shear strength (IFSS) of poly(arylene ether phosphine oxide) (PEPO) coated carbon fibers was evaluated via microdroplet test and compared with results obtained from carbon fibers coated with poly(arylene ether sulfone) (PES), Udel$^{\circledR}$ P-1700 and Ultem$^{\circledR}$ 1000. Interfacial adhesion between thermoplastics and uncoated carbon fibers was also measured in order to understand the adheion mechanism. PEPO coated carbon fibers showed the highest IFSS, followed by PES, Udel and Ultem coated fibers. A similar trend was observed for thermoplastic/uncoated fibers. SEM analysis indicated that only PEPO coated fiber exhibited cohesie failure in the vinylester resin, while others showed failure at or near the interface of polymer coating and vinylester resin. The enhanced interfacial adhesion by PEPO coating could be attributed to the strong interaction of P = 0 moiety to the fiber as well as to the vinylester resin.

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EVALUATION OF DYNAMIC TENSILE CHARACTERISTICS OF POLYPROPYLENE WITH TEMPERATURE VARIATION

  • Kim, J.S.;Huh, H.;Lee, K.W.;Ha, D.Y.;Yeo, T.J.;Park, S.J.
    • International Journal of Automotive Technology
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    • v.7 no.5
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    • pp.571-577
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    • 2006
  • This paper deals with dynamic tensile characteristics for the polypropylene used in an IP(Instrument Panel). The polypropylene is adopted in the dash board of a car, especially PAB(Passenger Air Bag) module. Its dynamic tensile characteristics are important because the PAB module undergoes high speed deformation during the airbag expansion. Since the operating temperature of a car varies from $-40^{\circ}C$ to $90^{\circ}C$ according to the specification, the dynamic tensile tests are performed at a low temperature($-30^{\circ}C$), the room temperature($21^{\circ}C$) and a high temperature($85^{\circ}C$). The tensile tests are carried out at strain rates of six intervals ranged from 0.001/sec to 100/sec in order to obtain the strain rate sensitivity. The flow stress decreases at the high temperature while the strain rate sensitivity increases. Tensile tests of polymers are rather tricky since polymer does not elongate uniformly right after the onset of yielding unlike the conventional steel. A new method is suggested to obtain the stress-strain curve accurately. A true stress-strain curve was estimated from modification of the nominal stress-strain curves obtained from the experiment. The modification was carried out with the help of an optimization scheme accompanied with finite element analysis of the tensile test with a special specimen. The optimization method provided excellent true stress-strain curves by enforcing the load response coincident with the experimental result. The material properties obtained from this paper will be useful to simulate the airbag expansion at the normal and harsh operating conditions.

A Study on Properties of the Glass Fiber Reinforced PPS Composites for Automotive Headlight Source Module (자동차 전조등 광원 모듈용 유리섬유강화 PPS 복합재료 특성 연구)

  • Heo, Kwang-Yeol;Park, Sung-Min;Lee, Eun-Soo;Kim, Myung-Soon;Sim, Ji-Hyun;Bae, Jin-Seok
    • Composites Research
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    • v.29 no.5
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    • pp.293-298
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    • 2016
  • In this paper, Glass Fiber Reinforced Thermoplastic (GFRTP) for automotive headlight source module was fabricated by compounding and injection molding using PPS (Poly Phenylene Sulfide) resin with glass fiber which has three cross section (round type, cocoon type, flat type). Tensile, flexural, impact properties were investigated on effect of cross section, glass fiber contents. And it was observed flatness, dimensional stability, fluidity depending on glass fiber cross section. As a result, flat glass fiber reinforced thermoplastic's mechanical properties were most excellent. Also, dimensional stability and flatness showed better results when using flat glass fiber.

Compressional Properties of PTT BCF and Nylon BCF Carpets (PTT BCF카펫과 나일론 BCF카펫의 압축특성(壓縮特性)에 관(關)한 연구(硏究))

  • Yun, Myung-Hui;Kim, Jong-Jun;Jeon, Dong-Won
    • Journal of Fashion Business
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    • v.8 no.5
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    • pp.115-124
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    • 2004
  • PTT(polytrimethylene terephthalate) is a thermoplastic that can be melt-spun into fibers and has extensive applications in carpets, textiles and apparel, engineering thermoplastics, nonwovens, and films or sheets. This polymer combines the good properties of nylon and polyester. Compared with other synthetic fibers such as nylon and acrylic, the PTT fibers feel softer, dye easier with vibrant colors, stretch and recover better. Moreover, the PTT fibers for carpets resist most stainings, clean better, and dry faster. The PTT was first patented in 1941, but it was not until the 1990's, when Shell Chemicals developed the practical method of producing PDO, the raw material for PTT. Many studies have been done including the retention of carpet texture using an image analysis technique, or compressional resilience of the carpet for long term use. In this study, PTT and nylon BCF carpets were compared in terms of the compressional properties including the resilience, using one of the KES system for repetitive measurements. The compression resilience(RC) values of the PTT BCF carpets far exceed those of nylon 6 BCF carpets. The RC values of the PTT BCF carpet(cut) specimens are $42{\sim}45%$ for 5 successive compression deformations, while those of the nylon BCF carpet specimens(cut) are $26{\sim}28%$. There is also a similar trend in the RC values for the other type of carpet which is the loop type. This resilience is one of the important factors of carpet usage evaluation.

Angiosarcoma of the Scalp : A Case Report and the Radiotherapy Technique (두피에 발생한 혈관육종 : 증례보고와 방사선치료방법에 대한 고찰)

  • Kim, Joo-Young;Choi, Jin-Ho
    • Radiation Oncology Journal
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    • v.16 no.3
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    • pp.351-355
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    • 1998
  • Cutaneous angiosarcomas are uncommon malignancies which account about 1$\%$ of sarcomas. They are found most commonly in the head and neck regions, frequently on the scalp. Although preferred treatment has been combined surgery and postoperative radiation therapy, the extensiveness and multiplicity of the lesions set limits to such an approach and the patient is often referred for radiotherapy without surgery. As the entire scalp usually needs to be treated, radiation therapy is a challenging problem to radiation oncology staffs. We report a case of angiosarcoma of the scalp, which was treated successfully by radiation therapy with a simple and repeatable method using mixed Photon and electron beam technique. Using a bolus to increase the surface dose of the scalp and to minimize dose to the normal tissues of the brain desirable but difficult technically to be well conformed to the three dimensional curved surface such as vertex of the head. A helmet made of thermoplastics filled with paraffin was elaborated and used for the treatment, resulting of the relatively uniform surface doses along the several points measured on the scalp, the difference among the points not exceeding 7$\%$ of the prescribed dose by TLD readings.

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Membrane Application of Polymer/Layered Silicate Nanocomposite (고분자/층상실리케이트 나노복합체의 분리막에의 응용)

  • Park, Ji-Soon;Rhim, Ji-Won;Goo, Hyung-Seo;Kim, In-Ho;Nam, Sang-Yong
    • Membrane Journal
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    • v.15 no.4
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    • pp.255-271
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    • 2005
  • polymer/layered silicate nanocomposite (PLSNs) is new type of materials, based on clays usually rendered hydrophobic through ionic exchange of the sodium interlayer cation with an onium cation. It could be prepared via various synthetic routes comprising exfoliation adsorption, in situ intercalative polymerization and melt intercalation. The whole range of polymer is used, i.e. thermoplastics, thermosets and elastomers as a matrix. Two types of structure may be obtained, namely intercalated nanocomposites where the polymer chains are sandwiched in between silicate layers and exfolicate nanocomposites where the separated, individual silicate layers are more or less uniformly dispersed in the polymer matrix. This new family of materials exhibits enhanced properties at very low filer level, usually inferior to 5wt$\%$, such as increased mechanical properties, increase in thermal stability and gas barrier properties and good flame retardancy. Gas permeability through the PLSNs films decreased due to increased tortuosity made by intercalation or exfoliation of clay in polymer.