• 제목/요약/키워드: Thermoplastic composite

검색결과 175건 처리시간 0.03초

카본/나일론 복합재료의 냉각속도에 따른 기계적 특성변화 (Effect of Cooling Rate on Mechanical Properties of Carbon/Nylon66 Composites)

  • 홍순곤;변준형;황병선;강범수
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.122-125
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    • 2001
  • The objective of this research is to develop hybridized yarns for thermoplastic composites, and to examine tile effect of cooling rate on mechanical properties of the composites. The co-braided yarn utilizing carbon fibers as reinforcements and Nylon 66 fibers as matrix materials has been fabricated. Thermoplastic composites have been manufactured by the hot-press forming process. For the processing conditions, cooling rates of $-2.5^{\circ}C$/min and $-60^{\circ}C$/min have been considered. Three-point bending test and losipescu shear test were performed to investigate the effect of the cooling rate and the surface treatment of carbon fibers. SEM photographs were used to investigate the fracture surfaces of the tested samples. The cooling rate of $-60^{\circ}C$/min resulted in the higher strength and elastic modulus for bending and shear tests. The composites of the epoxy-sized carbon fibers showed the lowest strength due to the degradation of the sizing material during the thermoforming process.

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Development and Evaluation of Turbulent Air Mixing Process for Manufacturing Wood Fiber and Thermoplastic Fiber Composites

  • Yoon, Hyoung-Un;Eom, Young-Geun;Park, Jong-Young;Kong, Young-To
    • Journal of the Korean Wood Science and Technology
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    • 제26권2호
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    • pp.38-44
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    • 1998
  • A new device that uses turbulent air for mixing wood fibers with thermoplastic fibers was designed and its mixing effectiveness was evaluated in wood fiber and polypropylene fiber composites. Composites made by the turbulent air mixing (TAM) process performed better than composites made by the conventional Rando-Webber forming or nonwoven web process with an additional needling step. Thus, the TAM process proved to be a simple and efficient method in mixing wood fibers with short thermoplastic fibers for the production of wood fiber and thermoplastic fiber composites.

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고속도로 하부 횡단 배수시설로 사용되는 파형 플래스틱 관의 덮개 요건 (Cover Requirements for Corrugated HDPE and PVC Pipes Used for Cross-drains in Highway Construction)

  • 강준석;;임정현;강영종
    • 복합신소재구조학회 논문집
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    • 제4권1호
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    • pp.15-24
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    • 2013
  • This project investigated the use of two types of thermoplastic pipes, High-Density Polyethylene (HDPE) and Poly-vinyl Chloride (PVC), as cross-drains under highways. Pipes ranging from 0.3 m (12 in.) to 1.5 m (60 in.) in diameter were evaluated under deep fills, minimum cover, and construction loads. In addition to a comprehensive literature review, an analytical study into the allowable fill heights for thermoplastic pipes and a field study to observe the installation and performance of the pipe in service conditions were conducted. Based on the study findings, recommendations regarding how and when thermoplastic pipe should be installed are provided.

PEBAX/AP 열가소성 고체추진제의 연소 억제 방안 연구 (Study of the Inhibition on the Combustion of PEBAX/AP Thermoplastic Propellant)

  • 이형진;정해영;조준현;이영근;이호진
    • 한국추진공학회지
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    • 제17권5호
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    • pp.18-26
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    • 2013
  • AP 기반의 혼합형 열가소성 고체 추진제의 연소 억제 방안과 그 효과를 제시하였다. 입자 사이즈가 다른 AP를 적용한 효과와 0.5%~2.0%의 LiF가 미치는 영향을 분석하기 위해 PEBAX/AP 열가소성 고체 추진제에 대한 지상연소 시험을 통해 연소속도 및 압력 지수를 산출한 후 비교 분석하였다. 분석결과, 큰 AP 입자 사이즈를 적용하는 것과 2.0% 이내의 LiF 첨가는 연소속도를 감소시키는 효과를 보였으며 본 논문에서는 이에 대한 각각의 영향을 정량적으로 제시하였다.

열가소성 복합재료의 압축성형조건에 따른 기계적 특성 변화 (The Change of Mechanical Properties with Forming Conditions of Thermoplastic Composite in Compression Molding)

  • 이중희;이호언
    • 대한기계학회논문집A
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    • 제25권9호
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    • pp.1416-1422
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    • 2001
  • The objective of this work was to characterize mechanical properties of thermoplastic composites with various forming conditions in compression molding. Randomly oriented long glass fiber reinforced polypropylene(PP) was used in this work. The composite materials contained 20%, 30%, and 40% glass fiber by weight. Compression molding was conducted at various mold temperatures and charge sizes. The temperatures on the mold surface and at the material in the mid-plain were monitored during the molding. Differential Scanning Calorimeter was used to measure crystallinity at both in-side and out-side of the sheet material. Crystallinity at each temperature was also measured by X-ray diffractometer. Dimensional stability was studied at various conditions with the spring forward angle. Among the processing parameters, the crystallization time at the temperature above 130$^{\circ}C$, was found to be the most effective. Spring-forward angle was reduced and the tensile modulus was increased as the mold temperature increased.

실리카 나노입자의 표면처리와 이를 포함한 열가소성 폴리우레탄 복합소재의 특성 (Surface Treatment of Silica Nanoparticles and the Characteristics of their Composites with Thermoplastic Polyurethane Elastomer)

  • 유선화;송현제;김창근
    • 폴리머
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    • 제36권6호
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    • pp.721-726
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    • 2012
  • 해수에서 사용되는 음향 소나 시스템의 호스 소재로 열가소성 폴리우레탄 탄성체가 사용되고 있다. 장기간 소나 운용을 위해서는 향상된 기계적 물성과 해수 및 오일에 의한 낮은 팽윤도를 갖는 소재가 요구된다. 해수 적용에 적합한 향상된 물성의 복합재료를 개발하기 위해 실리카 나노입자 표면에 폴리우레탄을 그래프트시킨 TPU-g-silica 나노입자를 제조하고 이를 폴리우레탄과 혼련하여 복합재료를 제조하였다. 실리카 나노입자를 포함한 폴리우레탄 복합재료는 실리카 입자의 표면 처리에 상관없이 폴리우레탄보다 향상된 인장강도와 낮은 팽윤도를 나타내었다. 폴리우레탄 복합재료들이 같은 함량의 실리카 입자를 포함한 경우, TPU-g-silica를 포함한 복합재료가 표면처리를 하지 않은 실리카 입자를 포함한 복합재료에 비해 보다 향상된 인장강도와 낮은 팽윤도를 나타내었다. 장시간 오일에 함침 후 인장강도를 측정한 결과 폴리우레탄에 비해 TPU-g-silica를 포함한 복합재료가 높은 인장강도를 유지하였다.

3차원 직조형 열가소성수지 복합재료 제조 및 특성화 (Fabrication and Characterization of 3D Woven Textile Reinforced Thermoplastic Composites)

  • 홍순곤;변준형;이상관
    • Composites Research
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    • 제16권2호
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    • pp.33-40
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    • 2003
  • 본 논문은 열경화성수지 적층 복합재료의 낮은 충격 특성과 층간 분리 현상을 개선하고자 열가소성 수지 및 3차원 직조 프리폼을 사용한 복합재료 제조와 물성 특성화에 대한 것이다. 새로운 기술인 co-braiding 성형법으로 열가소성 PEEK 섬유와 탄소섬유를 혼합한 섬유를 제조하였으며. 층간 분리 억제 특성을 현저하게 향상시키기 위하여 두께방향의 섬유를 가지는 3차원 직조형 프리폼을 제조하였다. 혼합섬유로 제조된 프리폼에 열성형 공정을 적용함으로써 열가소성 복합재료를 제조하였으며. 혼합섬유의 PEEK 섬유는 용융온도에서 용융되어 탄소섬유 사이로 함침이 완벽하게 일어남을 확인하였다. 또한, APC-2/AS4 프리프레그를 사용한 준 등방 적층 복합재료를 제조하여 3차원 직조형 열가소성 복합재료의 특성과 비교하였다. 항공기 소재로서의 적용 가능성을 알아보기 위하여 open hole 인장시험, 충격시험, 및 충격 후 압축시험 등의 결과를 통하여 3차원 직조형 열가소성 복합재료는 기존의 적층 복합재료보다 우수한 내 충격성 손상허용치를 가짐을 보였다.

유리섬유 강화 열가소성 복합재료의 응력-변형률 관계 (The Stress-strain Relationship of Glass Fiber Reinforced Thermoplastic Composite)

  • 이중희
    • 한국자동차공학회논문집
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    • 제4권5호
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    • pp.206-214
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    • 1996
  • Because of the wide variety of the composite materials, inherent variability in properties, and complex temperature and strain rate dependence, large strain behavior of these materials has not been well characterized. Large strain behavior under uniaxial tension is characterized over a range of temperatures and strain rates, and a modified simple linear viscoelastic model is fit to the observed data. Of particular importance is the strain rate and temperature dependence of these composites, and it is the primary focus of this study. The strain rate and temperature dependence is then used to predict limiting tensile strains, based on Marciniak imperfection theory. Excellent correlation was obtained between model and experiment and the results are summarized in maps of forming limit as a function of strain rate and temperature.

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유리섬유 강화 열가소성 복합재료의 2축 인장성형시 재료거동에 관한 연구 (A Study on the Material Behavior of Glass Fiber Reinforced Thermoplastic Composite in Biaxial Stretch Forming)

  • 이중희;류성기
    • 한국정밀공학회지
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    • 제17권2호
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    • pp.169-175
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    • 2000
  • The object of this study was to investigate the feasibility of solid-phase forming of the composites and to characterize the material behavior in the biaxial stretch forming. The materials tested contained 20%, 30%, and 40% glass fibers by weight in a polypropylene matrix. Biaxial stretch forming tests were performed at three forming speeds of 10mm/sec, 1mm/sec, and 0.1mm/sec and at four forming temperatures of $75^{\circ}C, 100^{\circ}C, 125^{\circ}C, and 150^{\circ}C$ to investigate effects of forming speed and forming temperature. The microscopic observation of a formed part was conducted at various strain levels to characterize the material behavior. The strain distribution on a formed part was measured and displayed on the farmed geometry with a contour display The material behavior of the composite in the biaxial stretch forming was strongly influenced by the forming conditions.

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