• Title/Summary/Keyword: Thermal-Mechanical

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A Study on The Degradation Characteristics of MLCCs SAC305 Lead-Free Solder Joints and Growth IMCs by Thermal Shock Test (열충격 시험을 통한 MLCCs SAC305 무연 솔더 접합부의 IMCs 성장과 접합특성 저하에 관한 연구)

  • Jung, Sang-Won;Kang, Min-Soo;Jeon, Yu-Jae;Kim, Do-Seok;Shin, Young-Eui
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.3
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    • pp.152-158
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    • 2016
  • The bonding characteristics of MLCCs (multi layer ceramic capacitor, C1608) lead-free solder (SAC305) joints were evaluated through thermal shock test ($-40^{\circ}C{\sim}125^{\circ}C$, total 1,800 cycle). After the test, IMCs( intermetallic compounds) growth and cracks were verified, also shear strengths were measured for degradation of solder joints. In addition, The thermal stress distributions at solder joints were analyzed to compare the solder joints changes before and after according to thermal shock test by FEA (finite elements analysis). We considered the effects of IMCs growth at solder joints. As results, the bonding characteristics degradation was occurred according to initial crack, crack propagations and thermal stress concentration at solder-IMCs interface, when the IMCs grown to solder inside.

Thermal Stress Analysis for a Ventilated Disk Brake of Railway Vehicles (철도 차량용 제동디스크의 열응력 해석)

  • Lee Y.M.;Park J.S.;Seok C.S.;Lee C.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1617-1621
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    • 2005
  • In this study, as a basic research to improve braking efficiency of a ventilated disk brake, we carried out a thermal stress analysis. From analysis result, we knew that a maximum mechanical stress by braking pressure and friction force is applicable to 5 percent of yield strength and has no effect on a fatigue life's decrease for brake disk material. While, a maximum thermal stress by frictonal heat is applicable to 43 percent of yield strength and locates on a friction surface. So, we have found that a thermal stress is the primary factor of crack initiation on a friction surface of disk brake

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Study on the Splat Formation of Ni-based Thermal Sprayed Coatings (니켈기 용사코팅의 스플랫 형성에 관한 연구)

  • Kim, K.T.;Lee, S.S.;Lee, D.H.;Kim, Y.S.
    • Journal of Power System Engineering
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    • v.16 no.2
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    • pp.49-53
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    • 2012
  • Thermal spray coatings developed by deposition of splats, it formed by impacting molten droplets on substrates during thermal spray process. In this study, the Ni-based coatings were fabricated by thermal spray process with two different process parameters, oxygen gas flow and acetylene gas flow, with three different levels of each parameters. The morphology of splats and microstructure were observed by optical microscope. Hardness test were performed on the Ni-based coatings. It was confirmed that process parameters of thermal spray process have effect in morphology of splats. These effects also have important implications on the deposit microstructure and properties of Ni-based coatings.

Numerical studies on shear connectors in push-out tests under elevated temperatures

  • Wang, Aaron J.
    • Structural Engineering and Mechanics
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    • v.39 no.3
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    • pp.317-338
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    • 2011
  • Three-dimensional thermal and mechanical coupled finite element models are proposed to study the structural behaviours of shear connectors under fire. Concrete slabs, steel beams and shear connectors are modelled with eight-noded solid elements, and profiled steel deckings are modelled with eight-noded shell elements. Thermal, mechanical and geometrical nonlinearities are incorporated into the models. With the proper incorporation of thermal and mechanical contacts among steel beams, shear connectors, steel deckings and concrete slabs, both of the models are verified to be accurate after the validation against a series of push-out tests in the room temperature or under the standard fire. Various thermal and mechanical responses are also extracted and observed in details from the results of the numerical analyses, which gives a better understanding of the structural behavior of shear connectors under elevated temperatures.

Computational Heat Transfer Analysis of High Temperature Solar Receiver (수치해석기법을 이용한 고온태양열 흡수기의 열성능 분석)

  • Kim, Tae-Jun;Oh, Sang-June;Lee, Jin-Gyu;Seo, Tae-Beom
    • 한국태양에너지학회:학술대회논문집
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    • 2009.04a
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    • pp.49-54
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    • 2009
  • This study focus on verification of the thermal efficiency of volumetric receiver with $5kW_{th}$ Dish-type solar thermal system. Spiral flow path shaped on receiver and working fluid(steam) flow along the this flow path. Porous material for radiation-thermal conversion used in former researches are substituted with the stainless steel wall installed along the spiral shaped flow path. Numerical analysis for the flow path and temperature distributions are carried out. Numerical results are compared with experimental data. Using the numerical model, the heat transfer characteristics of spiral type receiver for dish-type solar thermal systems are known and the thermal performance of the receiver can be estimated.

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Mechanical Behavior of Layered YSZ Thermal Barrier Coatings using Indentation Test (압입시험법에 의한 YSZ 층상 열차폐 코팅재의 기계적 거동)

  • Lee, Dong-Heon;Lee, Kee-Sung
    • Journal of the Korean Ceramic Society
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    • v.48 no.5
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    • pp.396-403
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    • 2011
  • In this study, we investigated the mechanical behaviors of layered thermal barrier coatings by indentations. Various single and double-layered thermal barrier coatings were deposited by air plasma spray process using different type of commercialized YSZ (Yttria stabilized zirconia) starting powders. Indentation stress-strain curve, load-displacement curve and hardness of the single and the double-layered thermal barrier coatings were obtained experimentally and analyzed. The indentation damages at the same loads were compared, and thus, the results depend on the structure of each coating. The result indicates improvement in damage resistances from tailoring of layered structures in the component of gas turbine system is expected.

A Study on temperature behavior of pulsating heat pipe with different diameter in evaporator (증발부 내경 변화에 따른 진동형 히트파이프의 온도 거동에 관한 연구)

  • Kim, Jihoon;Park, Chulwoo;Shah, Syed Abdullah;Kim, Daejoong
    • Journal of the Korean Society of Visualization
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    • v.17 no.1
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    • pp.10-18
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    • 2019
  • In this study, the temperature behavior of Pulsating Heat Pipe (PHP) according to the diameter change were studied by limiting the diameter change to only the evaporator. To investigate operation of PHP in various heat input, heat input power was increased from 10 to 120 W. The results show operation can be divided into 3 regimes by temperature behavior. Thermal resistance was increased before start-up and decreased with increasing heat input. At 110 W heat input, thermal conductivity of 2 mm PHP was 8 .times higher compare to thermal conductivity of copper. Further, to investigate details of temperature behavior in higher heat input, FFT analysis was conducted. Based on the results, when the deviation of peak frequency in each section is lowest, the thermal resistance has lowest value.

Microstructure and Thermal Shock Properties of SiC Materials (SiC 재료의 미세조직 및 열충격 특성)

  • Lee, Sang-Pill;Cho, Kyung-Seo;Lee, Hyun-Uk;Son, In-Soo;Lee, Jin-Kyung
    • Journal of Ocean Engineering and Technology
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    • v.25 no.3
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    • pp.28-33
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    • 2011
  • The thermal shock properties of SiC materials were investigated for high temperature applications. In particular, the effect of thermal shock temperature on the flexural strength of SiC materials was evaluated, in conjunction with a detailed analysis of their microstructures. The efficiency of a nondestructive technique using ultrasonic waves was also examined for the characterization of SiC materials suffering from a cyclic thermal shock history. SiC materials were fabricated by a liquid phase sintering process (LPS) associated with hot pressing, using a commercial submicron SiC powder. In the materials, a complex mixture of $Al_2O_3$ and $Y_2O_3$ powders was used as a sintering additive for the densification of the microstructure. Both the microstructure and mechanical properties of the sintered SiC materials were investigated using SEM, XRD, and a three point bending test. The SiC materials had a high density of about 3.12 Mg/m3 and an excellent flexural strength of about 700 MPa, accompanying the creation of a secondary phase in the microstructure. The SiC materials exhibited a rapid propagation of cracks with an increase in the thermal shock temperature. The flexural strength of the SiC materials was greatly decreased at thermal shock temperatures higher than $700^{\circ}C$, due to the creation of microcracks and their propagation. In addition, the SiC materials had a clear tendency for a variation in the attenuation coefficient in ultrasonic waves with an increase in thermal shock cycles.

A Numerical Study of Automotive Indoor Thermal Comfort Model According to Boarding Conditions and Parameters Related to HVAC (HVAC 관련 매개변수 및 탑승조건에 따른 자동차 실내의 온열쾌적성 평가모델에 관한 수치해석적 연구)

  • Yoon, Seong Hyun;Park, Jun Yong;Son, Deok Young;Choi, Yunho;Park, Kyungseok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.9
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    • pp.979-988
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    • 2014
  • Recently, the interest in the thermal comfort is ever increasing as the time people stay in the automobile is gradually increasing. So far, however, the cooling performance of the HVAC(heating and ventilation air conditioning) system is evaluated by thermal environment criteria such as indoor air velocity and temperature, not by a thermal comfort index. Furthermore, the precise criteria has not been established yet when the thermal comfort for the automobile is evaluated using numerical analysis. In this study, the numerical analysis of automobile indoor thermal comfort according to various parameters such as HVAC operating mode, airflow, passenger boarding conditions is performed during the HVAC system's initial operating time(20 minutes). The solar ray tracing model and S2S radiation model are used and validated to simulate an external heat source. Based on this study, an evaluation model which can predict the thermal comfort index for the combination of the above parameters is presented.

Investigation on interlaminar shear stresses in laminated composite beam under thermal and mechanical loading

  • Murugesan, Nagaraj;Rajamohan, Vasudevan
    • Steel and Composite Structures
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    • v.18 no.3
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    • pp.583-601
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    • 2015
  • In the present study, the combined effects of thermal and mechanical loadings on the interlaminar shear stresses of both moderately thin and thick composite laminated beams are numerically analyzed. The finite element modelling of laminated composite beams and analysis of interlaminar stresses are performed using the commercially available software package MSC NASTRAN/PATRAN. The validity of the finite element analysis (FEA) is demonstrated by comparing the experimental test results obtained due to mechanical loadings under the influence of thermal environment with those derived using the present FEA. Various parametric studies are also performed to investigate the effect of thermal loading on interlaminar stresses generated in symmetric, anti-symmetric, asymmetric, unidirectional, cross-ply, and balanced composite laminated beams of different stacking sequences with identical mechanical loadings and various boundary conditions. It is shown that the elevated thermal environment lead to higher interlaminar shear stresses varying with the stacking sequence, length to thickness ratio, ply orientations under identical mechanical loading and boundary conditions of the composite laminated beams. It is realized that the magnitude of the interlaminar stresses along xz plane is always much higher than those of along yz plane irrespective of the ply-orientation, length to thickness ratios and boundary conditions of the composite laminated beams. It is also observed that the effect of thermal environment on the interlaminar shear stresses in carbon-epoxy fiber reinforced composite laminated beams are increasing in the order of symmetric cross-ply laminate, unidirectional laminate, asymmetric cross-ply laminate and anti-symmetric laminate. The interlaminar shear stresses are higher in thinner composite laminated beams compared to that in thicker composite laminated beams under all environmental temperatures irrespective of the laminate stacking sequence, ply-orientation and boundary conditions.