• 제목/요약/키워드: Thermal stress

검색결과 3,032건 처리시간 0.032초

세라믹/금속접합재의 고온피로에 따른 접합계면의 응력분포 (Stress distribution of near the interface on high temperature fatigue in ceramic/metal bonded joints)

  • 박영철;허선철;윤두표;김광영
    • 한국해양공학회지
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    • 제10권2호
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    • pp.106-119
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    • 1996
  • The ceramic has various high mechanical properties such as heat, abrasion, corrosion resistance and high temperature strength compared with metal. It also has low speciffic weight, low thermal expansibillity, low thermal conductivity. However, it could not be used as structural material since it is brittle and difficult for the machining. Therefore, there have been many researches to attempt to join ceramic with metal which is full of ductillity in order to compensate the weakness of ceramic.The problem is that residual stress develops around the joint area while the ceramic/metal joint material is cooled from high joining temperature to room temperature due to remarkable difference of thermal expansion coefficients between ceramic and metal. Especially, the residual stress at both edges of the specimen reduces the strngth of joint to a large amount by forming a singular stress field. In this study, two dimensional finite element method is attempted for the thermal elastic analysis. The joint residual stress of ceramic/metal developed in the cooling process is investigated and the change of joint residual stress resulted from the repetitive heat cycle is also examined. In addition, it is attempted to clarify the joint stress distribution of the case of tensile load and of the case of superposition of residual stress and actual loading stress.

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Flexible 기판의 Bending Stress에 대한 Encapsulation Layer의 영향 (The Influence of Encapsulation Layer Incorporated into Flexible Substrates for Bending Stress)

  • 박준백;서대식;이상극;이준웅;김영훈;문대규;한정인
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 추계학술대회 논문집 Vol.16
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    • pp.473-476
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    • 2003
  • This paper shows necessity of encapsulation layer to maximite flexibility of brittle indium-tin-oxide (ITO) on polymer substrates. And, Young's modulus (E) of encapsulation layer have an significant effect on external bending stress and the coefficient of thermal expansion (CTE) of that have a significant effect on internal thermal stress. To compare magnitude of total mechanical stress including both bending stress and thermal stress, the mechanical stress of triple-layer structure (substrate / ITO / encapsulation layer or substrate / buffer layer / ITO) can be quantified and numerically analyzed through the farthest cracked island position. As a result, it should be noted that multi-layer structures with more elastic encapsulation material have small mechanical stress compared to that of buffer and encapsulation structure of large Young's modulus material when they were externally bent.

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가교량의 온도응력 평가 (Assessment of Thermal Stress in Temporary Bridge)

  • 박영훈;이승용;변윤주;장동일
    • 한국강구조학회 논문집
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    • 제10권1호통권34호
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    • pp.1-10
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    • 1998
  • 교량의 신설 또는 보수를 위한 작업차량의 진출입로나 기존 통행차량의 우회를 목적으로 한시적으로 사용되는 가교량은 일반적으로 상부구조로 H-Beam, 하부구조로 H-Pile을 사용하여, 이들 각 부재를 고장력볼트로 연결한 강구조 형식을 채택하고 있다. 그러나 이러한 교량은 상부구조에 신축이음부를 두지 않고 있어 일일기온차에 의해 발생하는 온도응력이 전체 구조거동에 미치는 영향이 클 것으로 예상된다. 따라서, 본 연구에서는 상부구조인 H-Beam에 온도와 변형률의 상시계측을 위한 모니터링 시스템을 도입하여 측정된 온도 및 변형률 데이터로부터 발생온도와 온도응력의 관계를 조사하였으며, 구조해석을 통한 이론치와의 비교를 실시하여 각 부재에서 발생하는 온도응력이 전체 구조거동에 미치는 영향을 평가하였다. 그 결과, 본 구조물에서 발생하는 응력의 변화는 부재의 온도변화에 의한 온도응력이 주원인인 것으로 나타났으며, 하부구조인 H-Pile의 충분한 교축방향 변위로 인하여 상부구조인 H-Beam의 온도변형 구속은 이루어지지 않는 것으로 나타났다. 한편, 상부구조인 H-Beam간의 연결 강성이 충분하지 않아 전체 구조계보다는 부분 구조계에 대한 해석으로부터 얻어진 변형량이 측정 온도 및 응력으로부터 계산된 변형량과 잘 일치하는 것으로 나타났다.

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Tandem Cooling이 용접열응력(熔接熱應力)에 미치는 영향(影響) (The Effect of Tandem Cooling on Welding Thermal Stress)

  • 박종은;이보영
    • 대한조선학회지
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    • 제14권4호
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    • pp.15-22
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    • 1977
  • In this paper, two dimensional theoretical solutions of temperature distribution and thermal stress due to tandem cooling in an infinite plate were studied. Temperature distribution and thermal stress were calculated by numerical integration. Calculated temperature distributions were in good agreement with the result of the experiments by Park, and calculated thermal stresses were in good agreement with physical phenomena. This solutions could be applied to the practical tandem cooling operations.

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전자패키지용 EMC의 기계적 성질 및 패키지내의 열응력해석 (A Study on the Mechanical Properties of EMC and Thermal Stress Anlaysis in Electronic Packagings)

  • 신동길;이정주
    • 대한기계학회논문집A
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    • 제20권11호
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    • pp.3538-3548
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    • 1996
  • In this study, as a part of basic study for developing the simulation program for the assemssment of reliability of electronic EMC packaging which covers from EMC mixing step to thermal analysis, comparison between a measured and predicted values of material properties of EMC and finitde element analysis of thermal stress are performed. For the experimental testing specimens of fifty, sixty hive and eighty percent filler($13\mu m$, spherical silica) weight fraction are fabricated using tranfer molding. Coefficient of thermal expansion, elastic modulus and thermla conductivity are measured using these specimens and then these measured values are compared with the predicted values by various equations ( such as dilute suspension method. self consistent method, generalized self consistent method, Hashin-Shtrikman's bounds. Shapery's bounds, Nielsen's method and others). Measured values are distributed within the upper and lower bounds of equations. Measured elastic modulus and coefficient of thermal expansion approaches closely the perdicted values with self consisten mehtod and upper bound of Shaperys equation respectively. However small differences of thermal conductivity between the different filler volume fraction are obserbed. FEM analysis indicates that firstly stress is concentrated at the corner section of EMC and secondly EMC with eighty percent filler weight fraction shows less thermal stress when package is cooling down and relatively high thermal stress when package is heating up.

An experimental and numerical study on temperature gradient and thermal stress of CFST truss girders under solar radiation

  • Peng, Guihan;Nakamura, Shozo;Zhu, Xinqun;Wu, Qingxiong;Wang, Hailiang
    • Computers and Concrete
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    • 제20권5호
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    • pp.605-616
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    • 2017
  • Concrete filled steel tubular (CFST) composite girder is a new type of structures for bridge constructions. The existing design codes cannot be used to predict the thermal stress in the CFST truss girder structures under solar radiation. This study is to develop the temperature gradient curves for predicting thermal stress of the structure based on field and laboratory monitoring data. An in-field testing had been carried out on Ganhaizi Bridge for over two months. Thermal couples were installed at the cross section of the CFST truss girder and the continuous data was collected every 30 minutes. A typical temperature gradient mode was then extracted by comparing temperature distributions at different times. To further verify the temperature gradient mode and investigate the evolution of temperature fields, an outdoor experiment was conducted on a 1:8 scale bridge model, which was installed with both thermal couples and strain gauges. The main factors including solar radiation and ambient temperature on the different positions were studied. Laboratory results were consistent with that from the in-field data and temperature gradient curves were obtained from the in-field and laboratory data. The relationship between the strain difference at top and bottom surfaces of the concrete deck and its corresponding temperature change was also obtained and a method based on curve fitting was proposed to predict the thermal strain under elevated temperature. The thermal stress model for CFST composite girder was derived. By the proposed model, the thermal stress was obtained from the temperature gradient curves. The results using the proposed model were agreed well with that by finite element modelling.

텅스텐계 중합금에서 텅스텐 입자의 부피비가 잔류응력에 미치는 영향 (The Effect of W Particle Volume Percent on the Residual Stress of W Heavy Alloy)

  • 송홍섭
    • 한국분말재료학회지
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    • 제1권1호
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    • pp.52-59
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    • 1994
  • Since the coefficient of thermal expansion (CTE) of matrix phase is larger about 4 times than that of W particle in tungsten heavy alloy, the thermal stresses due to the CTE difference between the two phases are induced in the alloy during heating and cooling processes. In the present study, a series of W heavy alloy containing various W particle volumes of 0 to 90% is made to investigate the residual stress taking place during cooling process. The CTE and residual stress of the series of alloy are measured by dilatometer and X-ray diffractometer. The residual stress of W particle is in compressive stress irrespective of W particle vol% and tends to increase with decreasing W particle vol% while that of the matrix phase is in tensile stress. The measured residual stress of W particle is about a third of calculated thermal stress. The influence of W particle vol% on the residual stress of W heavy alloy is discussed in terms of the deformation behaviors of W particle and matrix phase.

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세라믹-금속 경사기능재료의 열응력 해석 (Analysis of Thermal Stress of Ceramic-Metal Functionally Gradient Material)

  • 한지원;강기준
    • 한국안전학회지
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    • 제14권1호
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    • pp.19-24
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    • 1999
  • A two dimensional thermo elasto-plastic finite clement stress analysis was performed to study stress distributions in functionally gradient material. The upper $ZrO_2$ surface is heated at 1200K until a steady state is established and cooled at 300K. The influences on the thermal stress distributions due to the difference of compositional gradient exponent p were investigated. In this study, we obtained the thermal stresses are low for p=1.

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냉연 압연 강판의 레이저 용접 공정 시 발생하는 응력 평가 (Evaluation of the Stress Occurring Phenomenon for Cold-Rolled Carbon Steel During a Laser Welding Process)

  • 이철구;이우람
    • Journal of Welding and Joining
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    • 제31권1호
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    • pp.51-57
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    • 2013
  • Residual stress caused in the weldments with high restraint force are often observed during welding in the weldments of Inner and outdoor materials or radial tanks. The reason is that quantitative analysis about thermal stresses during laser welding is lacking for this weldments. To verify Finite Elements Method (FEM) theory, the temperature was measured with thermocouple in a real time in this paper. Also analysis of the thermal stress for welding condition is performed by Comsol program package on various welding condition in SCP1-S butt welding. The principal stress in laser welding process is seen through the width direction. Also, it was confirmed that a change in base metal by thermal expansion made the stress in width direction stronger. Base metal close to the weld bead as the process progresses to the tensile stress in the compressive stress was varied. It was shown that the change of stress was quantitative from the bead at a certain distance.

SIMULATION OF THERMAL STRATIFICATION IN INLET NOZZLE OF STEAM GENERATOR

  • Ji, Joon-Suk;Youn, Bum-Su;Jeong, Hyun-Chul;Kim, Sang-Nyung
    • Nuclear Engineering and Technology
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    • 제41권3호
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    • pp.287-294
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    • 2009
  • Due to thermal hydraulics phenomena, such as thermal stratification, various events occur to the parts of a nuclear power plant during their lifetimes: e.g. cracked and dislocated pipes and thermally fatigued, bent, and damaged supports. Due to the operational characteristics of the parts of the steam generator feedwater inlet horizontal pipe, thermal stratification takes place particularly frequently. However, the thermal stress due to thermal stratification at the steam generator feedwater inlet horizontal pipe was not reflected in the design stage of old plants(Kori Unit No.1, 2, 3 and 4, Yeonggwang Unit No. 1 and 2, and Uljin Unit No. 1 and 2; referred to as old-style power plants hereinafter). Accordingly, a verification experiment was performed for thermal stratification in the horizontal inlet nozzle steam generator of old-style plants. If thermal stratification occurred in the horizontal pipe of an old-style power plant, numerical analysis of the temperature distribution of the pipes and fluids was conducted. The temperature distributions were compared at the curved part of the pipe and the horizontal pipe before and after the installation of the improved thermal sleeves designed to alleviate thermal stress due to thermal stratification. The thermal stress reduction measure was proven effective at the steam generator inlet horizontal pipe and the curved part of the pipe.