• Title/Summary/Keyword: Thermal deviation

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Prediction of Thermal Load Distribution and Temperature of the Superheater in a Tangentially Fired Boiler (접선 연소식 보일러의 최종 과열기 열부하 분포 및 튜브 온도 예측에 관한 연구)

  • Park, Ho-Young;Sea, Sang-Il
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.7
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    • pp.478-485
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    • 2008
  • The extreme steam temperature deviation experienced in the superheater of a tangentially fired boiler can seriously affect its economic and safe operation. This temperature deviation is one of the main causes of boiler tube failures. The steam temperature deviation is mainly due to the thermal load deviation in the lateral direction of the superheater. The thermal load deviation consists of several causes. One of the causes is the non-uniform heat flow distribution of burnt gas on the superheater tube system. This distribution is very difficult to measure in situ using direct experimental techniques. So, we need thermal load model to estimate the tube temperature. In this paper, we propose a thermal load distribution model by using CFD analysis and plant data. We successfully predict the tube temperature and the steam flow rate in a final superheater system from the thermal load model and one dimensional heat-flow system analysis. The proposed model and analysis method would be valuable in preventing the frequent tube failure of the final superheater tubes.

THERMAL MODEL CORRELATION OF A GEOSTATIONARY SATELLITE (정지궤도 위성의 열해석 모델 보정)

  • Jun, H.Y.;Kim, J.H.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.230-235
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    • 2011
  • COMS (Communication, Ocean and Meteorological Satellite) is a geostationary satellite and was developed by KARI for communication, ocean and meteorological observations. COMS was tested under vacuum and very law temperature conditions in order to correlate thermal model and to verify thermal design. The test was performed by using KARI large thermal vacuum chamber. The COMS S/C thermal model was successfully correlated versus the 2 thermal balance test phases. After model correlation, temperatures deviation of all individual unit were less than $5^{\circ}C$ and global deviation and standard deviation also satisfied the requirements, less than $2^{\circ}C$ and $3^{\circ}C$. The final flight prediction was performed by using the correlated thermal model.

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THERMAL MODEL CORRELATION OF A GEOSTATIONARY SATELLITE (지구 정지궤도 위성의 열해석 모델 보정)

  • Jun, H.Y.;Kim, J.H.
    • Journal of computational fluids engineering
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    • v.16 no.3
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    • pp.59-65
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    • 2011
  • COMS (Communication, Ocean and Meteorological Satellite) is a geostationary satellite and was developed by KARI for communication, ocean and meteorological observations. COMS was tested under vacuum and very low temperature conditions in order to correlate thermal model and to verify thermal design. The test was performed by using KARI large thermal vacuum chamber. The COMS S/C thermal model was successfully correlated versus the 2 thermal balance test phases. After model correlation, temperatures deviation of all individual units were less than $5^{\circ}C$ and global deviation and standard deviation also satisfied the requirements, less than $2^{\circ}C$ and $3^{\circ}C$. The final flight prediction was performed by using the correlated thermal model.

An Analysis of the Optimal Thermal Storage Time of Air-Conditioning System with Slab Thermal Storage : An Analysis by the Gradient Method Algorithm (슬래브축열의 최적축열시간 산정 : 구배법 알고리즘에 의한 해석)

  • Jung, Jae-Hoon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.10
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    • pp.702-709
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    • 2008
  • In this paper, the optimal thermal storage time of an air-conditioning system with slab thermal storage in office building was analyzed on the basis of the gradient method algorithm. The sum of room temperature deviation and heat extraction rate was set to the criterion function. It was calculated that four hours is the optimal thermal storage time under the standard evaluation criterion. Furthermore, some case studies were executed by controlling ratio of weight functions of room temperature deviation and heat extraction rate in criterion function. It is possible to design many kinds of optimal operation of an air-conditioning system with slab thermal storage by controlling ratio of the weight functions in criterion function.

Numerical and Experimental Investigation of the Heating Process of Glass Thermal Slumping

  • Zhao, Dachun;Liu, Peng;He, Lingping;Chen, Bo
    • Journal of the Optical Society of Korea
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    • v.20 no.2
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    • pp.314-320
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    • 2016
  • The glass thermal forming process provides a high volume, low cost approach to producing aspherical reflectors for x-ray optics. Thin glass sheets are shaped into mirror segments by replicating the mold shape at high temperature. Heating parameters in the glass thermal slumping process are crucial to improve surface quality of the formed glass. In this research, the heating process of a thermal slumping glass sheet on a concave parabolic mold was simulated with the finite-element method (FEM) to investigate the effects of heating rate and soaking temperature. Based on the optimized heating conditions, glass samples 0.5 mm thick were formed in a furnace with a steel concave parabolic mold. The figure errors of the formed glass were measured and discussed in detail. It was found that the formed glass was not fully slumped at the edges, and should be trimmed to achieve better surface deviation. The root-mean-square (RMS) deviation and peak-valley (PV) deviation between formed glass and mold along the axial direction were 2.3 μm and 4.7 μm respectively.

Response Function of Temperature Fluctuation in the Poiseulle Flows (포와셀 관유동에서 온도변화의 응답특성)

  • 정진희
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.9
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    • pp.699-705
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    • 2002
  • The present study discusses the deviation from the pure dead-time model of passive scalars such as temperature and concentration in the Poiseulle flow Even in the case of no thermal diffusion, there exists a substantial amount of damping and large deviation of phase lag from that computed by the traditional dead-time model after only 10 diameter downstream. These are caused by the phase difference of temperature in the radial direction due to the nonuniform velocity distribution. In the presence of thermal diffusion, damping is more pronounced.

Thermal creep behavior of CZ cladding under biaxial stress state

  • Jin, Xin;Lin, Yuyu;Zhang, Libin
    • Nuclear Engineering and Technology
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    • v.52 no.12
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    • pp.2901-2909
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    • 2020
  • Thermal creep is a key property of zircaloy cladding. CZ developed by CGN is a new zircaloy used as PWR fuel cladding. This research is devoted to investigating the thermal creep behavior of CZ and build the thermal creep model of CZ. Twenty internal pressure creep tests were conducted, and the ranges of temperature and Tresca stress were 320-430 ℃ and 70-300 MPa, respectively. Real-time creep data were analyzed by separating primary creep and steady-state creep. Based on Soderberg model and creep test data, CZ thermal creep model is derived. As a whole, the mean value and the standard deviation of P/M of CZ saturated primary creep strain are very close to these from steady-state creep rate, however, the predictive effect of primary creep is less satisfactory. Four conditions, where there exists large deviation between predicted values and test data, are 320 ℃ and 300 MPa, 350 ℃ and 190 MPa, 380 ℃ and 160 MPa, 380 ℃ and 190 MPa, respectively. As primary creep was much smaller than steady-state creep in long-time operation, the thermal creep model built can be applied to predict the thermal creep behavior of CZ cladding.

Design and Simulation of Heating Rubber Roller for Laminating Process

  • Hur, Shin;Woo, Chang Su
    • Elastomers and Composites
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    • v.51 no.4
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    • pp.280-285
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    • 2016
  • The purpose of this study is to get optimum design and operation conditions of the heating rubber roller for laminating process. The cause of performance degradation of heating rubber roller is delamination of rubber on metal tube, rubber aging due to high temperature. We measured the material properties of thermal expansion, thermal conductivity, specific heat and density and analyzed thermal distributions of rubber layer using finite element method. As a result of heat/flow analysis, the density distribution of heating coil must shorten the stabilization time by reducing the temperature deviation on the length direction at the temperature rising section after increasing the density of the area contacting with the laminate film at the center part which is an opposite of the current composition while enabling to maintain the temperature of heater to be consistent while maintaining the temperature deviation to be low when heat loss is created. Finally, we determined optimum heating method of heating rubber roller.

A Study on the Characteristics and Error Ranges of Automotive Application Component's Mechanical Bonding Strength for the Its Reliability Evaluation (신뢰성 평가를 위한 자동차 전장 부품의 기계적 접합강도 특성 및 오차범위에 관한 연구)

  • Jeon, Yu-Jae;Kim, Do-Seok;Shin, Young-Eui
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.24 no.12
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    • pp.949-954
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    • 2011
  • In this study, the characteristics and error ranges of the mechanical bonding strength were analyzed according to before and after thermal shock test for various chips of automotive application component using Sn-3.0Ag-0.5Cu solder. In the after thermal shock test, the mechanical bonding strengths tend to decrease, meanwhile decreasing rates of mechanical strengths were less then 12% at specimen's bonding area below 3.5$mm^2$, and were from 17 to 21% at specimen's bonding area above 12 $mm^2$. On the other hand, Specimen's mean deviation rates were about 5% at specimen's bonding area more than 12 $mm^2$. Inversely, at specimen's bonding area is less then 3.5 $mm^2$, mean deviation rates were increased to about 8%. It means that the smaller device size is, the larger mean deviation rate. In addition, error ranges and deviation rates of the mechanical bonding strengths may differ slightly depending on their bonding area. Furthermore, process conditions as well as method of mechanical reliability evaluation should be established to reduce the error ranges of bonding strength.