• 제목/요약/키워드: Thermal cycle and stress

검색결과 155건 처리시간 0.029초

주조 스테인리스강 CF8M의 43$0^{\circ}C$ 열화거동에 관한 연구 (II) -저사이클 피로특성 평가- (A Study on the 43$0^{\circ}C$ Degradation Behavior of Cast Stainless Steel(CF8M)(II)-Evaluation of Low Cycle Fatigue Characteristics-)

  • 권재도;우승완;박중철;이용선;박윤원
    • 대한기계학회논문집A
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    • 제24권9호
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    • pp.2183-2190
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    • 2000
  • A thermal aging is observed in a primary reactor cooling system(RCS) made of a casting stainless steel when the RCS is exposed for long period at the reactor operating temperature, 290~3300C An investigation of effects of thermal aging on a low cycle fatigue characteristics included a stress variations caused by a reactor operation and trip, is required. The purpose of the present investigation is to find an effect of a thermal aging of the CF8M on a low cycle fatigue life. The specimen of CF8M are prepared by an artificially accelerated aging technique holding 300 and 1800hr at 4300C respectively. The low cycle fatigue tests for the virgin and two aged specimens are performed at the room temperature for various strain amplitudes($\varepsilon$ta), 0.3, 0.5, 0.8, 1.0, 1.2 and 1.5% strain. Through the experiment, it is found that the fatigue life is rapidly reduced with an creasing of the aging time. The experimental fatigue life estimation formulas between the virgin and two aged specimen are obtained and are proposed to a analysis purpose.

Hardness prediction based on microstructure evolution and residual stress evaluation during high tensile thick plate butt welding

  • Zhou, Hong;Zhang, Qingya;Yi, Bin;Wang, Jiangchao
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제12권1호
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    • pp.146-156
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    • 2020
  • Two High Tensile Strength Steel (EH47) plates with thickness of 70 mm were butt-welded together by multi-pass Submerged Arc Welding (SAW), also the hardness and welding residual stress were investigated experimentally. Based on Thermal-Elastic-Plastic Finite Element (TEP FE) computation, the thermal cycles during entire welding process were obtained, and the HAZ hardness of multi-pass butt welded joint was computed by the hardenability algorithm with considering microstructure evolution. Good agreement of HAZ hardness between the measurement and computational result is observed. The evolution of each phase was drawn to clarify the influence mechanism of thermal cycle on HAZ hardness. Welding residual stress was predicted with considering mechanical response, which was dominantly determined by last cap welds through analyzing its formation process.

소형 가솔린 기관의 실린더 블록에 대한 열적 거동 해석 (Analysis of the thermal behaviors of the cylinder block of a small gasoline engine)

  • 김병탁;박진무
    • 오토저널
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    • 제15권3호
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    • pp.55-67
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    • 1993
  • In this study, the thermal behavior characteristics of the cylinder block of a small 3-cylinder, 4-stroke gasoline engine were analyzed, using the 3-dimensional finite element method. Before numerical analyses were conducted, the performance test and the heat transfer experiment of the engine were carried out in order to prepare the input data for the computations. Engine cycle simulation was performed to obtain the heat transfer coefficient and the temperature of the gas and the mean heat transfer coefficient of coolant. Temperature fields as a result of steady-state heat transfer were obtained and compared with experimental results measured at specific points of the inner and the outer walls of the cylinder block. The thermal stress and deformation characteristics resulting from the nonuniform temperature distributions of the block were investigated. The effects of the thermal behaviors of the cylinder block on the engine operations and the unfavourable aspects of excessive thermal loading were examined on the basis of the calculated results.

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TMCP 강판의 고유변형도 기반 열변형 해석법 개발 (Development of Thermal Distortion Analysis Method Based on Inherent Strain for TMCP Steels)

  • 하윤석;양진혁;원석희;이명수
    • Journal of Welding and Joining
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    • 제26권3호
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    • pp.61-66
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    • 2008
  • As ships become to be larger than ever, the thicker plate and the higher tensile steel plate are used in naval shipyard. Though special chemical composition is needed for high-tensile steels, recent high-tensile steels are made by the TMCP(Thermo-Mechanical control process) skill. The increase of yield stress and tensile stress of TMCP steels is induced from bainite phase which is transformed from austenite, but that increased yield stress can be vanished by another additional thermal cycle like welding and heating. As thermal deformations are deeply related by yield stress of material, the study for prediction of plate deformation by heating should reflect principle of TMCP steels. This study developed an algorithm which can calculate inherent strain. In this algorithm, not only the mechanical principles of thermal deformations, but also the predicting of the portion of initial bainite is considered when calculating inherent strain. The simulations of plate deformation by these values showed good agreements with experimental results of normalizing steels and TMCP steels in welding and heating. Finally we made an inherent strain database of steels used in Class rule.

복합재 성형후 열잔류응력에 의한 변형 연구 (Prediction of Spring-in Deformation of Carbon Fiber Reinforced Composite by Thermal Residual Stress)

  • 김용승;김위대
    • Composites Research
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    • 제30권6호
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    • pp.410-415
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    • 2017
  • 본 연구에서는 탄소섬유강화 복합재의 제작 시 열 잔류응력으로 인한 변형을 유한요소 프로그램 ABAQUS에서 User Subroutine을 이용한 유한요소 해석을 통해 예측한다. 탄소섬유강화 복합재의 변형에 영향을 주는 다양한 요인 중 온도구배, 제품 형상, 적층각 및 적층순서, 수지의 화학수축, 열 잔류응력을 고려한 복합재 성형을 해석하였다. 같은 형상의 실제 모델과 해석 모델의 결과를 비교한다. 또한 해석 결과를 분석하여 실제 제작의 오차에 적용하여 실제 제작에서의 성형 완성도를 높이는데 목적이 있다.

탄소섬유강화 복합재료 성형시 화학수축에 의한 변형연구 (Thermal Deformation of Carbon Fiber Reinforced Composite by Cure Shrinkage)

  • 최은성;김위대
    • Composites Research
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    • 제31권6호
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    • pp.404-411
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    • 2018
  • 복합재료는 주어진 경화 사이클(cure cycle)로 오토클레이브 공정이 진행됨에 따라 수지의 화학수축, 열팽창계수 등에 의한 제품 내 잔류응력(residual stress)이 발생한다. 이로 인해 spring-in, warpage와 같은 열 변형이 발생하고 최종 제품의 수치 정확성이 감소한다. 구조물의 정밀한 제작이 요구되는 항공우주분야에서는 열변형으로 인한 문제를 해결하는 것이 중요하다. 따라서 복합재료의 경화과정을 예측하고 이해하기 위한 연구가 활발히 이루어지고 있다. 본 연구에서는 공정과정에 따른 복합재료의 경화메커니즘을 유한요소해석을 통해 예측하였고, 공정에 의해 발생하는 열변형에 대한 화학수축의 영향을 열팽창계수와 비교하여 분석하였다.

Thermal and Organic Chemical Stress Responsive Genes in Soft Coral, Scleronephthya gracillimum

  • Woo, Seon-Ock;Yum, Seung-Shic;Kim, Yong-Tae;Suh, Seung-Jik;Kim, Hack-Cheul;Lee, Jong-Rak;Kim, Sa-Heung;Lee, Taek-Kyun
    • Molecular & Cellular Toxicology
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    • 제2권3호
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    • pp.170-175
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    • 2006
  • The extensive isolation of genes responsive to stressful conditions from a soft coral Scleronephthya gracillimum was described. Soft coral colonies were exposed to thermal and chemical stressors to induce the expression of stress related genes. Differentially expressed genes by natural or anthropogenic stressors were identified by construction of standard and stress exposed-paired subtractive cDNA library. Thirty-two and thirty-seven kinds of candidate genes were identified from thermal or benzo[a]pyrene stress exposed group, respectively, which are associated with cell cycle, cell signaling, transcription, translation, protein metabolism, and other cellular functions. The expected function of each gene was described. The isolated and identified differentially expressed genes have a great potential to identify environmental stressors in global environmental changes and could act as molecular biomarkers for biological responses against environmental changes. Finally, it may open a new paradigm on soft coral health assessment.

변동하중을 받는 Lower Control Arm의 잔류응력 변화 (Residual Stress of the Lower Control Arm Subjected to Cyclic Loading)

  • 김기훈;강우종
    • 대한기계학회논문집A
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    • 제30권5호
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    • pp.602-608
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    • 2006
  • Vehicle components such as lower control arm are usually affected by heat during the welding process. As a result, residual stress is generated, which has much effect on mechanical performances such as crashworthiness and durability. In this study, the residual stress in lower control arm has been measured by the x-ray diffraction method and been analyzed by finite element methods. Heat transfer during seam weld process has been calculated and used in calculating thermal deformation with temperature dependent material properties. High residual stress has been found at vertical wall both by measurement and simulation. The simulation also showed the residual stress re-distribution when the component is subjected to cyclic loading condition.

견인전동기 고정자 코일의 열적 열화특성 (Properties of Thermal Performance on Stator Coil of Traction Motor by Accelerated Test)

  • 박현준;이장무;이한민;장동욱
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.606-610
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    • 2003
  • The 200 class insulation system which adopted to traction motor have excellent dielectric strength but weaken to thermal stress therefore deterioration phenomena analysis according to thermal stress is necessary. Accelerated thermal aging tests have been used to determine thermal reliability of stator coils used as traction motor in electric multiple unit. The conventional aging test is carried on according to IEC 60034-18-31 and IEEE Std. 275-1992. Variation in insulation resistance, P.I, capacitance, dielectric loss($tan{\delta}$) and partial discharge are measured during the aging cycle. Sample coils for traction motor were tested by accelerated aging test which composed of heat, vibration and moisture. Reliability and expected life were evaluated on the insulation system for traction motor.

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등가 이방성 점탄성 모델 기반 열 응력에 따른 휨 해석 기법 개발 (Development of Warpage Simulation Method according to Thermal Stress based on Equivalent Anisotropic Viscoelastic Model)

  • 김헌수;김학성
    • 마이크로전자및패키징학회지
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    • 제29권3호
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    • pp.43-48
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    • 2022
  • 본 연구에서는 재료의 이방성 점탄성 거동을 고려한 해석 기법을 개발하여 휨(Warpage) 해석의 정합성을 개선하고자 하였다. 먼저, 이방성 점탄성 거동 구현을 위해 구리 패턴(Cu trace) 및 범프(Bump)가 존재하는 패키지를 모델링 하였다. 복잡한 형상의 범프 영역은 대표체적요소 모델을 기반으로 등가 이방성 점탄성 물성 및 열 팽창계수를 도출하였다. 도출된 물성을 기반으로 패키지에 0~125도의 열 주기(Thermal cycle)를 가하였으며, 열 주기에 따른 패키지의 휨 경향을 확인하였다. 해석 결과의 검증을 위해 해석 모델과 동일한 패키지를 제작하였고, 쉐도우 모아레 간섭계(Shadow Moire interferometer)를 통해 열 주기에 따른 실제 패키지의 휨 정도를 측정하였다. 결과적으로 구리 패턴, 범프 등의 요소가 고려된 등가 이방성 점탄성 해석 기법의 적용으로 5 ㎛ 이내의 오차로 패키지의 휨 정도를 계산하고 휨의 형태를 예측할 수 있었다.