• Title/Summary/Keyword: Thermal Pad

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Tribological Properties of Heat-resistant Cast Steel Discs: Effect of Thermal Conductivity (내열 주강 디스크의 마찰특성: 열전도도 영향)

  • Kim, H.S.;Lee, J.S.;Cho, D.H.;Kang, S.W.;Na, T.Y.;Jang, H.
    • Tribology and Lubricants
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    • v.30 no.1
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    • pp.29-35
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    • 2014
  • The temperature-dependent tribological properties of brake discs for a train were examined in this study. The discs were produced using heat-resistant alloy steel, which showed different thermal conductivity after the heat treatments. A commercial brake friction material was used to evaluate the friction effectiveness, and the friction tests were carried out using a 1/5 scale dynamometer under various initial braking temperature conditions. The results showed that the tribological property of the disc was strongly affected by the heat treatment schedule. At low temperatures (below $250^{\circ}C$), the friction coefficient increased as a function of disc temperature, indicating that frictional heat increased the adhesion between the disc and pad. In addition, fade was observed at high temperatures (above $250^{\circ}C$); it was pronounced in the case of the disc with low thermal conductivity. The different fade resistances observed in the discs with different heat treatment schedules appear to be influenced by microstructural changes such as carbide redistribution occurring during the heat treatments, which affected the thermal conductivity.

Application of CFD Simulation to Cooling System Design of Agricultural Products Processing Center Workplace (농산물산지유통센터 작업장의 냉방 설계를 위한 CFD 시뮬레이션 적용)

  • Kwon, Jin-Kyung;Lee, Sung-Hyun;Moon, Jong-Pil;Lee, Su-Jang;Kim, Keyong-Won
    • Journal of Bio-Environment Control
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    • v.19 no.4
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    • pp.195-202
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    • 2010
  • Cooling air-conditioning of APC (Agricultural Products processing Center) workplace is important to improve the working environment in the summer season. As existing cooling systems for air-conditioning of whole workplace are inefficient because of their high equipment operating costs, relatively inexpensive cooling system is required. The objectives of this study were to simulate the thermal flow fields in APC workplace having the positive and negative pressure type fan and pad systems and spot cooling system by using CFD software (FLUENT, 6.2) and estimate the cooling effectiveness of respective cooling systems. The results showed that the negative pressure type fan and pad system was inappropriate for the present APC workplace because of excessive outside air influx from open gateway and the positive pressure type fan and pad system created relatively low temperature field but non-uniform velocity field at worker positions. The spot cooling system could supply cool air to worker positions with relatively constant air velocity and temperature.

Synthesis of splinter-type and plate-type potassium titanate as reinforcements in brake pad for automobile (스플린터 및 판상형 티탄산칼륨염 합성 및 브레이크 보강재로서의 평가)

  • Kim, Sung-Hun;Kim, Jong-Young;Shim, Wooyoung;Lee, Jung Ju;Kwon, Sung Wook
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.6
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    • pp.329-337
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    • 2019
  • We synthesized potassium titanates having splinter and plate shape and evaluated frictional and wear properties of brake pad using them as reinforcements in friction materials. For splinter-shaped potassium titanates, potassium tetratitanate (K2O·4TiO2, PT4) with plate shape was prepared, then K ion of the titanate was leached by acid to make potassium hexatitanate (K2O·6TiO2, PT6), which was transformed to splinter-shaped PT6 by thermal treatment at 800℃. Plate-shaped potassium magnesium titanate (K0.8Mg0.4Ti1.6O4, PMT) was prepared by adding Mg in the potassium titanate using KCl as a flux. Using PT6 and PMT as reinforcements in friction materials of brake pad, we evaluated frictional and wear properties using 1/5-scale dynamometer. According to dynamometer test results, both reinforcements shows similar friction coefficient and fade & recovery behavior to conventional material and plate-shaped PMT exhibits higher wear resistance than splinter-shaped PT6.

Evaluation on Reliability of High Temperature Lead-free Solder for Automotive Electronics (자동차 전장 보드용 고온 무연 솔더의 신뢰성 평가)

  • Ko, Yong-Ho;Yoo, Se-Hoon;Lee, Chang-Woo
    • Journal of the Microelectronics and Packaging Society
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    • v.17 no.4
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    • pp.35-40
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    • 2010
  • In this study, the reliability of thermal shock, thermal cycle, and complex vibration test at high temperature were examined for 3 types of lead-free solder alloys, Sn-3.5Ag, Sn-0.7Cu and Sn-5.0Sb. For the reliability test, daisychained BGA chips with ENIG-finished Cu pad was assembled with the three lead-free solders on OSP-finished PCBs. Among the 3 types solder alloys, Sn-3.5Ag solder alloy showed the highest degradation rate of electrical resistance and joint strength. On the other hand, Sn-0.7Cu solder alloy had high stability after the reliability tests.

Clinical Characteristics of Thermal Injuries Following Free TRAM Flap Breast Reconstruction (횡복직근 유리피판술로 유방재건 후 발생한 화상의 임상적 특성)

  • Lee, Paik Kwon;Bae, Joon Sung;Ahn, Sang Tae;Oh, Deuk Young;Rhie, Jong Won;Han, Ki Taik
    • Archives of Plastic Surgery
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    • v.32 no.4
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    • pp.403-407
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    • 2005
  • Following a transverse rectus abdominis musculocutaneous(TRAM) flap breast reconstruction, denervated state of the flap causes the flap skin prone to thermal injury, calling for special attention. During the last 5 years, 69 breast reconstruction with 72 free TRAM flaps, were performed. Four out of thesse 69 patients sustained burn injury. Heat sources were a warm bag(n=2), heating pad(n=1) and warming light (n=1). The thermal injuries occured from 2 days to 3 months following the reconstruction. Three patients healed with conservative treatment, but one patient required debridement and skin graft. Initially 3 out of 4 patients with the burn had shown superficial 2nd degree burn with small blebs or bullae. However all 4 patients healed with scars. Mechanism of burn injuries of the denervated flap are known to be resulting from; 1) loss of behavioral protection due to denervation of flap with flap elevation and transfer, 2) loss of autonomic thermoregulatory control with heat dissipation on skin flap vasculature contributing to susceptibility of burn injury. 3) changes of immunologic and normal inflammatory response increasing thromboxane, and a fall in substance P & NGF (nerve growth factor). Including the abdominal flap donor site, sensory recovery of the reconstructed breast varies individually from 6 month even to 5 years postoperatively. During this period, wound healing is delayed, resulting in easier scarring compared to that observed in the sensate skin. Patients should be carefully informed and warned of possible burn injuries and taught to avoid exposure to heat source at least until 3 years postoperatively.

Three Dimensional Buckling Analysis of Continuous Welded Rail Track Under Thermal Load (온도하중을 고려한 장대레일 궤도의 3차원 좌굴 거동)

  • 강준석;임남형;양신추;강영종
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.471-478
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    • 2000
  • For many decades, the railway was constructed using tracks with jointed rails of relatively short lengths. The joints cause many drawbacks in the track and lead to signeficant maintenance cost. so, railroad engineers became interested in eliminating joints. Continuous welded rail(CWR) track has many advantages over the conventional jointed-rail track. but, in the case of the elimination of rail joints, it may cause the track to be suddenly buckled laterally by thermal loads. In this paper, firstly, 3-D CWR track model and CWRB program exactly considering the influence of tie are developed far linear static and buckling analysis using finite element method. Characteristics of CWR track model are using 7-dofs beam element as rail, Offset technic exactly considering centroid axies difference of track components(rail, rail-pad-fastener, tie), and Thermal gradient considering thermal difference of top flange and bottom flange in rail section.. second,, Through the static and linear buckling analysis by CWRB, Influences of various track components (rail, ballast, fastener, tie and so on..) on CWR track behavior and stability was characterized.

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Analysis of Integration Factor Effect in Dynamic-Structure-Fluid-Heat Coupled Time Transient Staggered Integration Scheme for Morton Effect Analysis (모튼이펙트 해석을 위한 동역학-구조-유체-열전달 시간과도응답 연성해석 시차적분법에서 시상수 효과 분석)

  • Suh, Junho;Jeung, Sung-Hwa
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.77-86
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    • 2019
  • The present study focuses on the effect of staggered integration factor (SIF) on Morton effect simulation results. The Morton effect is a synchronous rotordynamic instability problem caused by the temperature differential across the journal in fluid film bearings. Convection and conduction of heat in the thin film displaces the hot spot, which is the hottest circumferential position in the thin film, from -20 to 40 degrees ahead of the high spot, where the minimum film clearance is experienced. The temperature differential across the journal causes a bending moment and the corresponding thermal bow in the rotating frame acts like a distributed synchronous excitation in the fixed frame. This thermal bow may cause increased vibrations and continued growth of the synchronous orbit into a limit cycle. The SIF is developed assuming that the response of the rotor-lubricant-bearing dynamic system is much quicker than that of the bearing-journal thermal system, and it is defined as the ratio between the simulation time of the thermal system and the rotor-spinning period. The use of the SIF is unavoidable for efficient computing. The value of the SIF is chosen empirically by the software users as a value between 100 and 400. However, the effect of the SIF on Morton effect simulation results has not been investigated. This research produces simulation results with different values of SIF.

Integral Bridge Using H-pile (H-말뚝을 이용한 일체식교대 교량)

  • 정경자;김성환;유성근
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.03a
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    • pp.241-248
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    • 1999
  • The existing bridge with deck joint has many problems during construction and maintenance. To overcome these difficulties, an integral bridge, which is defined as the practice of constructing bridges without deck joints, is proposed in this study. A test bridge with 3 spans of PC beam was selected to verify the function of the bridge and is under construction. Characteristics of integral bridge are followings: $\circled1$ Flexible H-piles under the abutment are installed to accommodate thermal movements of the superstructures of bridge. $\circled2$ PC beam of the superstructure and the abutment are integrated. $\circled3$ The existing approach and relief slabs are applied to minimize the stress transfer occurred from the bridge deck to the pavement. $\circled4$ A cyclic control joint is installed between approach and relief slabs to absorb the thermal movement. $\circled5$ It is used a dual direction bearing which is cheaper than single direction bearing and has a good workability as well. It is also installed a shear block on the top of pier coping to protect the lateral movement caused by temperature change and earthquake.

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Characteristics of Recycled m-Aramid and TPP Complex Solutions in Preparation and Cotton Fibers after Coating (재활용 메타 아라미드와 TPP 복합용액의 제조 및 면섬유 코팅 후 특성분석)

  • Kim, Sam Soo;Lee, Ji Min;Cho, Ho Hyun;Ryoo, Kyu Yul
    • Textile Coloration and Finishing
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    • v.25 no.4
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    • pp.292-302
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    • 2013
  • Cotton fabrics treated with hybrid materials were developed and prepared. A halogen-free flame retardant and an aromatic amide were blended and applied to cotton fabrics. Thermal and physical properties of the treated cotton fabrics were investigated. The surface of the pure and coated cotton fabrics was characterized by Fourier transform infrared spectroscopy. The elemental composition of the coated surface of the cotton fabric was measured using X-ray photoelectron spectroscopy and compared with that of pure cotton fabric. After being solved in N,N-dimethylacetamide, m-aramid and triphenylphosphine oxide (TPP) were applied to cotton fabrics through a dip-pad-coagulation process. The treated cotton fabrics with recycled m-aramid/TPP resulted in increased limited oxygen index values and thermal resistance.

A study of comparative experiment process for heat resistance of brake disk materials (제동디스크 소재의 내열성 비교시험방법 연구)

  • Lim, Choong-Hwan;Goo, Byeong-Choon
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.941-947
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    • 2008
  • In the braking of a railroad car, mechanical brake systems using wheel tread and brake disk are applied as well as electrical brake systems by regenerator and rheostat. During disk braking, kinetic energy of the vehicle is converted into thermal energy through friction between disk and brake pad. And it causes high temperature concentration and generates thermal crack on the brake disk surface. In this study, comparative test process for heat-resistance of candidate materials was designed for development of brake disk materials having high heat-resistance. We also verified the efficiency of the process by experiments using conventional brake disk materials.

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