• 제목/요약/키워드: Thermal Expansion

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콘크리트 댐에서 수축이음부의 수팽창성 차수재를 이용한 침투저감 공법 적용효과 연구 (A Study on the Effect of Applying Water Seepage Lowering Method Using Swelling Waterstop for Expansion Joint in the Concrete Dam)

  • 한기승;이승호;김상훈;김세진;배성진
    • 한국지반환경공학회 논문집
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    • 제22권10호
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    • pp.21-29
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    • 2021
  • 국내외 대부분의 콘크리트 중력식 댐은 시공 시 발생하는 콘크리트 수화열로 인한 균열을 제어하기 위해 분할타설을 시행하고 있다. 이로 인해 댐 규모와 관계없이 수축이음부, 시공이음 부에서 담수 후 일정 수준의 침투가 발생하고 있다. 설계에서는 신죽 및 시공 이음부 누수를 고려하여 배수처리를 반영하고 있는 실정이다. 또한 온도에 따라 수축팽창하는 콘크리트 구조물의 특성상 동절기에는 수직이음부 확대가 불가피하다. 이에 대한 대비책으로 수직이음부 내에 2열 PVC 지수판과, 침투를 흘려보낼 수 있는 배수공을 일반적으로 설치하고 있다. PVC 지수판의 경우 댐 준공 초기에는 우수한 효과를 발휘한다. 그러나 콘크리트 댐체와의 열팽창 계수가 다르기 때문에 해를 거듭할수록 수축팽창에 따른 계면 탈락 현상이 발생하고 있다. 이로 인해 차수효과가 떨어져 댐체 하류면까지 흘러가는 침투가 발생할 가능성이 크다. 이 외 침투의 원인으로는 타설 시의 품질관리에 관한 문제, 콘크리트 수화열에 의한 균열발생, 방수 공법 및 재료의 문제점 등이 있을 수 있다. 따라서 콘크리트 댐에서의 침투를 방지하기 위해 수직이음부에서 수팽창성 차수재를 이용한 보강공법(D.S.I.M.)을 개발하였다. 수팽창성 차수재를 이용한 침투저감 공법에 대한 적용효과를 확인하기 위해 경북 영천시에 있는 보현산댐에서 현장 적용성을 검토하였다. 현장조사결과 갤러리 내 배수량을 체크 및 수중 약액 조사를 실시한 결과 수직이음부에 연결된 배수공에서 침투가 많이 발생하는 것으로 확인되었다. 이는 일부 지수판의 역할이 완벽히 이루어지고 있지 않음을 확인할 수 있었다. D.S.I.M.을 적용한 후 갤러리 내 배수량을 확인하였다. 침투가 많은 수직이음부 3개소에 먼저 시험시공을 한 결과 해당부위의 갤러리 내 배수량이 약 87% 저감된 것을 확인하였다. 나머지 13개소의 수직이음부에 적용한 결과 총 갤러리 내 총 배수량 기준으로 83%의 저감효과를 확인할 수 있었다. 이러한 결과를 종합해 볼 때 콘크리트 댐의 하류면에서 보이는 물비침 및 침투수량을 저감하기 위해서는 상류면에서 수직이음부에서 침투를 방지하는 D.S.I.M.이 유효한 공법임을 확인할 수 있었다. 국내외 타 콘크리트 댐의 경우에도 D.S.I.M.을 적용한다면 하류면에서 육안으로도 보이는 수직이음부를 통한 침투에 대한 보수효과를 기대할 수 있을 것으로 예상된다.

파이롯 규모 SI 공정 시험 설비에서의 헬륨 가열 장치 설계 (Design of a pilot-scale helium heating system to support the SI cycle)

  • 장세현;최용석;이기영;신영준;이태훈;김종호;윤석훈;최재혁
    • Journal of Advanced Marine Engineering and Technology
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    • 제40권3호
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    • pp.157-164
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    • 2016
  • 본 연구에서는 SI 공정 시스템에서 헬륨 가열 장치에 대한 설계와 건조 데이터 확보를 위한 파이롯 규모의 헬륨 가열 장치 시스템에 대한 예비 설계 및 해석을 수행하였다. 헬륨 가열기는 LPG연소로를 활용하도록 설계하였고, 열유동 해석을 수행한 결과, 열교환기 출구측에서 LPG 연소가스의 유속이 약 40 m/s가 되었다. 최대온도는 6개의 베플이 설치된 경우가 4개의 베플이 설치된 경우보다 높게 나타나며, 이는 6개의 베플일 때 연소가스에서 헬륨가스로의 열전달이 좋아질 것임을 의미한다. 더불어, 베플수가 많아지면 LPG 연소가스의 유량을 감소시킬 수 있어 연료비용을 저감할 수도 있음을 의미한다. 다만, 베플수를 무한정 증가시키면 입출구의 압력차가 증가되기 때문에 최적의 베플수 선정이 중요하다. 열유동 해석에 이어 수행한 구조해석에서는 헬륨의 유량을 3.729 mol/s, 출구 온도를 $910^{\circ}C$로 유지할 경우 관의 양 끝단에서 지지하는 경우 중간부분의 팽창률이 3.86 mm임을 확인하였다. LPG 연소로 헬륨 가열시스템에서 shell & tube type의 열교환기를 적용하여 $135^{\circ}C$의 헬륨이 $910^{\circ}C$로 가열하여 유출하기 위해서 약 $1300^{\circ}C$의 연소가스 온도 및 52 g/s의 연소가스 유량이 확보되어야 함을 확인하였다.

DGEBA/방향족 아민(DDM, DDS) 경화제의 벤젠링 사이의 관능기 변화가 물성 변화에 미치는 영향에 대한 연구 (Chemo-Mechanical Analysis of Bifunctional Linear DGEBA/Linear Amine (DDM, DDS) Resin Casting Systems)

  • 명인호;정인재;이재락
    • Composites Research
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    • 제12권4호
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    • pp.71-78
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    • 1999
  • 방향족 아민 경화제의 벤젠링 사이의 관능기 변화가 반응특성, 기계적특성 및 열적특성에 미치는 영향을 고찰하기 위하여 양쪽 말단기에 에폭시기를 가지는 대표적 범용 에폭시수지인 DGEBA (diglycidylether of bisphenolA)와 방향족아민 경화제 diaminodiphenyl methane (DDM), diaminodiphenyl sulphone(DDS) 각각을 1:1의 당량비로 혼합하여 동일한 조건으로 경화하였다. 반응특성, 열 안정성, 에폭사이드기의 전환율, shrinkage(%), 유리전이온도와 선팽창계수, 기계적특성 그리고 굴곡 파단특성을 알아보기 위하여 각각 DSC 분석, TGA 분석, FT-IR 분석, 밀도측정, TMA 분석, 인장시험과 3점 굴곡시험, 광학현미경 시험을 행하였다. 그 결과, 에폭시수지 경화물의 분석, 밀도측정, TMA 분석, 인장시험과 3점 굴곡시험, 광학현미경 시험을 행하였다. 그 결과, 에폭시수지 경화물의 특성은 경화제의 벤젠링 사이의 관능기 구조에 따라 매우 큰 영향을 받았다. 즉, 벤젠링 사이에 길이가 길고 bulky한 술폰기를 포함한 DDS는 epoxiderl의 전환율, shrinkage(%), 유리전이온도, 인장탄성율, 인장강도, 굴곡탄성율 및 굴곡강도의 값이 길이가 짧고 compact한 메틸기를 가지는 DDM 경화물계 보다 높게 나타났지만, 최대발열온도, 열안정성, 선팽창계수의 값은 낮게 나타냈다. 이것은 술폰기의 강한 전기음성도와 메틸기의 전기 양성적인 repulsive한 성질의 차이와 epoxide group의 전환율의 영향인 것으로 판단된다. 굴곡 파단면의 관찰 결과는 DDM경화물계의 feather like structure의 각개 grain의 크기가 DDS 경화물계 보다 작은 것을 확연하게 보여준다.gG1 항체 합성은 spleen B cell과는 달리 TGF-$\beta$3에 의해 증가하였다. 본 실험의 결과는 전반적으로 TGF-$\beta$3가 TGF-$\beta$1과 비슷한 정도로 마우스 B cell의 항체합성에 영향을 미침을 보여준다. 그렇지만, 생체 내에서TGF-$\beta$3의 발현조절이 TGF-$\beta$1과 다를 것으로 예상됨으로 과연 TGF-$\beta$3가 B cell 분화에서 중요한 조절인자로 작용할지는 좀 더 연구되어야 할 것이다.적을 볼 때 적극적으로 수술에 임하는 것이 바람직하다고 사료된다.나타나 이의 규명을 위해서는 향후 p53 단백의 유전자 변이와 두 단백의 발현과 환자의 생존율과의 상관관계에 대한 연 구가 요할 것으로 사료된다.을 줄이기 위한 대책이 도움이 될 것으로 사료된다.4.00$\pm$0.14, 2.50$\pm$ 0.31, 4.02$\pm$0.70으로 기준(1.84$\pm$0.21)에 비하여 IP군과 10 mM 칼슘 전처치군에서 유의하게 증가하였다 (p<0.05). 그러나 허혈대조군에서는 두 분획 모두 기준선과 비교하여 큰 차이가 없었다. 결론: 이상으로 적출 관류 토끼심장에서 장시간 동안의 허혈전 높은 농도의 칼슘으로 전처치하면 허혈후 재관류시 심근기능의 회 복증가는 기대하기 어려우나 IP와 유사한 심근괴사 범위 감소효과가 있으며 이러한 효과는 아마도 칼슘의 매개에 따라 PKC활성화가 일어남으로써 나타나는 것으로 생각된다. 점을 함께 고려하면 그룹 B에서의 더 큰 증폭 효과가 광배근의 활성도 및 수축력의 차이로부터 기인한다고 평가할

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설비공학 분야의 최근 연구 동향 : 2012년 학회지 논문에 대한 종합적 고찰 (Recent Progress in Air-Conditioning and Refrigeration Research : A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2012)

  • 한화택;이대영;김사량;김현정;최종민;박준석;김수민
    • 설비공학논문집
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    • 제25권6호
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    • pp.346-361
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    • 2013
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2012. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. The conclusions are as follows : (1) The research works on thermal and fluid engineering have been reviewed as groups of fluid machinery, pipes and valves, fuel cells and power plants, ground-coupled heat pumps, and general heat and mass transfer systems. Research issues are mainly focused on new and renewable energy systems, such as fuel cells, ocean thermal energy conversion power plants, and ground-coupled heat pump systems. (2) Research works on the heat transfer area have been reviewed in the categories of heat transfer characteristics, pool boiling and condensing heat transfer, and industrial heat exchangers. Researches on heat transfer characteristics included the results for natural convection in a square enclosure with two hot circular cylinders, non-uniform grooved tube considering tube expansion, single-tube annular baffle system, broadcasting LED light with ion wind generator, mechanical property and microstructure of SA213 P92 boiler pipe steel, and flat plate using multiple tripping wires. In the area of pool boiling and condensing heat transfer, researches on the design of a micro-channel heat exchanger for a heat pump, numerical simulation of a heat pump evaporator considering the pressure drop in the distributor and capillary tubes, critical heat flux on a thermoexcel-E enhanced surface, and the performance of a fin-and-tube condenser with non-uniform air distribution and different tube types were actively carried out. In the area of industrial heat exchangers, researches on a plate heat exchanger type dehumidifier, fin-tube heat exchanger, an electric circuit transient analogy model in a vertical closed loop ground heat exchanger, heat transfer characteristics of a double skin window for plant factory, a regenerative heat exchanger depending on its porous structure, and various types of plate heat exchangers were performed. (3) In the field of refrigeration, various studies were executed to improve refrigeration system performance, and to evaluate the applicability of alternative refrigerants and new components. Various topics were presented in the area of refrigeration cycle. Research issues mainly focused on the enhancement of the system performance. In the alternative refrigerant area, studies on CO2, R32/R152a mixture, and R1234yf were performed. Studies on the design and performance analysis of various compressors and evaporator were executed. (4) In building mechanical system research fields, twenty-nine studies were conducted to achieve effective design of mechanical systems, and also to maximize the energy efficiency of buildings. The topics of the studies included heating and cooling, HVAC system, ventilation, renewable energy systems, and lighting systems in buildings. New designs and performance tests using numerical methods and experiments provide useful information and key data, which can improve the energy efficiency of buildings. (5) In the fields of the architectural environment, studies for various purposes, such as indoor environment, building energy, and renewable energy were performed. In particular, building energy-related researches and renewable energy systems have been mainly studied, reflecting interests in global climate change, and efforts to reduce building energy consumption by government and architectural specialists. In addition, many researches have been conducted regarding indoor environments.

공기조화, 냉동 분야의 최근 연구 동향 -2004년 및 2005년 학회지 논문에 대한 종합적 고찰- (Recent Progress in Air Conditioning and Refrigeration Research - A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2004 and 2005 -)

  • 최영돈;강용태;김내현;김만회;박경근;박병윤;박진철;홍희기
    • 설비공학논문집
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    • 제19권1호
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    • pp.94-131
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    • 2007
  • A review on the papers published in the Korean Journal of Air-Conditioning and Refrigerating Engineering in 2004 and 2005 has been done. Focus has been put on current status of research in the aspect of heating, cooling, air-conditioning, ventilation, sanitation and building environment. The conclusions are as follows. (1) Most of fundamental studies on fluid flow were related with heat transportation of facilities. Drop formation and rivulet flow on solid surfaces were interesting topics related with condensation augmentation. Research on micro environment considering flow, heat, humidity was also interesting for comfortable living environment. It can be extended considering biological aspects. Development of fans and blowers of high performance and low noise were continuing topics. Well developed CFD and flow visualization(PIV, PTV and LDV methods) technologies were widely applied for developing facilities and their systems. (2) The research trends of the previous two yews are surveyed as groups of natural convection, forced convection, electronic cooling, heat transfer enhancement, frosting and defrosting, thermal properties, etc. New research topics introduced include natural convection heat transfer enhancement using nanofluid, supercritical cooling performance or oil miscibility of $CO_2$, enthalpy heat exchanger for heat recovery, heat transfer enhancement in a plate heat exchanger using fluid resonance. (3) The literature for the last two years($2004{\sim}2005$) is reviewed in the areas of heat pump, ice and water storage, cycle analysis and reused energy including geothermal, solar and unused energy). The research on cycle analysis and experiments for $CO_2$ was extensively carried out to replace the Ozone depleting and global warming refrigerants such as HFC and HCFC refrigerants. From the year of 2005, the Gas Engine Heat Pump(GHP) has been paid attention from the viewpoint of the gas cooling application. The heat pipe was focused on the performance improvement by the parametric analysis and the heat recovery applications. The storage systems were studied on the performance enhancement of the storage tank and cost analysis for heating and cooling applications. In the area of unused energy, the hybrid systems were extensively introduced and the life cycle cost analysis(LCCA) for the unused energy systems was also intensively carried out. (4) Recent studies of various refrigeration and air-conditioning systems have focused on the system performance and efficiency enhancement. Heat transfer characteristics during evaporation and condensation are investigated for several tube shapes and of alternative refrigerants including carbon dioxide. Efficiency of various compressors and expansion devices are also dealt with for better modeling and, in particular, performance improvement. Thermoelectric module and cooling systems are analyzed theoretically and experimentally. (5) According to the review of recent studies on ventilation systems, an appropriate ventilation systems including machenical and natural are required to satisfied the level of IAQ. Also, an recent studies on air-conditioning and absorption refrigeration systems, it has mainly focused on distribution and dehumidification of indoor air to improve the performance were carried out. (6) Based on a review of recent studies on indoor environment and building service systems, it is noticed that research issues have mainly focused on optimal thermal comfort, improvement of indoor air Quality and many innovative systems such as air-barrier type perimeter-less system with UFAC, radiant floor heating and cooling system and etc. New approaches are highlighted for improving indoor environmental condition as well as minimizing energy consumption, various activities of building control and operation strategy and energy performance analysis for economic evaluation.

공기조화, 냉동 분야의 최근 연구 동향 -2000년 및 2001년 학회지 논문에 대한 종합적 고찰 - (Recent Progress in Air Conditioning and Refrigeration Research -A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2000 and 2001-)

  • 강신형;한화택;조금남;이승복;조형희;김민수
    • 설비공학논문집
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    • 제14권12호
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    • pp.1102-1139
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    • 2002
  • A review on the papers published in the Korean Journal of Air-Conditioning and Refrigerating Engineering in 2000 and 2001 has been done. Focus has been put on current status of research in the aspect of heating, cooling, ventilation, sanitation and building environment. The conclusions are as follows. (1) Most of fundamental studies on fluid flow were related with heat transportation of facilities. Drop formation and rivulet flow on solid surfaces were interesting topics related with condensation augmentation. Research on micro environment considering flow, heat, humidity was also interesting for comfortable living environment. It can be extended considering biological aspects. Development of fans and blowers of high performance and low noise were continuing topics. Well developed CFD technologies were widely applied for developing facilities and their systems. (2) Most of papers related with heat transfer analysis and heat exchanger shows dealt with convection, evaporation, and channel flow for the design application of heat exchanger. The numerical heat transfer simulation studies have been peformed and reported to show heat transfer characteristics. Experimental as well as numerical studies on heat exchanger were reported, while not many papers are available for the system analysis including heat exchanger. (3) A review of the recent studies on heat pump system shows that performance analysis and control of heat pump have been peformed by various simulations and experiments. The research papers on multi-type heat pump system increased significantly. The studies on heat pipe have been examined experimently for change of working characteristics and strut lure. Research on the phase change has been carried out steadily and operation strategies of encapsulated ice storage tank are reported experimentally in several papers. (4) A review of recent studies on refrigeration/air conditioning system have focused on the system performance and efficiency for new alternative refrigerants. Evaporation and condensation heat transfer characteristics are investigated for tube shapes and new alternative refrigerants. Studies on components of refrigeration/air conditioning system are carried to examine efficiency for various compressors and performance of new expansion devices. In addition to thermophysical properties of refrigerant mixtures, studies on new refrigerants are also carried out, however research works on two-phase flow seemed to be insufficient. (5) A review of the recent studies on absorption cooling system indicates that heat and mass transfer phenomena have been investigated to improve absorber performance. Various experimental data have been presented and several simulation models have been proposed. A review of the recent studies on duct and ventilation shows that ventilation indices have been proposed to quantify the ventilation performance in buildings and tunnels. Main efforts have been focused on the applications of ventilation effectiveness in practice, either numerically using computational fluid dynamics or experimentally using tracer gas techniques. (6) Based on a review of recent studies on indoor thermal environment and building service systems, research issues have mainly focused on many innovative ideas such as underfloor air-conditioning system, personal environmental modules, radiant floor cooling and etc. Also, the new approaches for minimizing energy consumption as well as improving indoor environmental conditions through predictive control of HVAC systems, various activities of building energy management and cost-benefit analysis for economic evaluation were highlighted.

항공기용 터어보팬 엔진의 재료선정용 DATA BASE를 이용한 재료평가에 관한 연구 (A Study on the Evaluation of Materials for Aircraft Turbofan Engine Using Data Base.)

  • 김광배;부준홍;김학봉;임경호;유상신
    • 한국재료학회지
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    • 제1권3호
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    • pp.156-167
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    • 1991
  • 본 연구의 목적은 항공기용 터어보팬 엔진의 재료선정을 위한 데이타 베이스를 구축하는 것이다. 터어보팬 엔진은 고성능이면서도 연료소모율이 적어 경제적인 운용이 가능하므로 최근 여러 용도로 사용되고 있는 엔진이다. 현재 서로 다른 특성을 가진 수백종의 초내열재료들이 개발되어 있는데, 한 엔진설계자가 어떤 엔진요소에 사용할 재료를 선택한다는 것은 매우 어려운 작업이다. 따라서 수 많은 재료에 대한 정보를 관리할 수 있는 데이타 베이스가 절실히 요구되고 있으나, 국내에서는 아직 이 방면의 기초연구가 이루어져 있지 않은 실정이다. 본 연구에서는 재료공학적 관점에서 초내열재료의 대표적 성질로서 고온강도, 내식성, 내산화성, 항복강도, 열팽창계수, 융정등을 고려해서 후보재료를 선정할 수 있도록 하였다. 이외에도 성 형성이나 제조단가등도 고려해야할 변수가 된다. 본 연구에 의해 사용자의 편의를 고려한 전산프로그램이 개발되었으며, 이를 이용하여 새로운 재료정보의 입력, 요구 재료선정 및 선정결과의 출력등이 가능하다. 끝으로 선정된 재료에 대한 성능검토도 실시하였다.

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$Tl_2O-B_2O_3-SiO_2$ 系 유리의 物理化學的 性質 및 그의 分相 (Physico-Chemical Properties of $Tl_2O-B_2O_3-SiO_2$ Glasses and Their Phase Separations)

  • 김기형
    • 대한화학회지
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    • 제12권2호
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    • pp.65-80
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    • 1968
  • 9種의 選擇된 탈리움硼硅酸유리와 21種의 同類組成을 變化시킨 유리에 對하여 物理化學的 性質을 檢討하였다. 이들 組成에 依한 性質의 變化曲線은 여러 點에서 酸化리티움, 소다 및 酸化鉛들을 包含하는 다른 硼硅酸유리와 類似하였다. 탈리움 硼硅酸유리의 組成에 따른 成質의 變化曲線에 極少點이 나타났는데, 이는 $Na_2O-B_2O_3-SiO_2$유리에서 關察된 바와 같이 硼素結合의 變化에 基因되는 것 같다. 탈리움 이온이 硼硅酸유리에 미치는 主 影響을 綜合해 보면 다음과 같다. 1) 탈리움 이온을 添加함으로써 密度, 屈折率, 물에 對한 溶解度, 熱線膨脹係數, 誘電恒數 等이 增加되었다. 2) 탈리움 濃度을 增加시킴으로써 유리의 軟化點이 降下되었고, 紫外線 照射에 依하여 螢光이 생겼으며, 赤外線 $15{\mu}$까지의 吸收端이 不明確해 졌다. $Tl_2O-B_2O_3-SiO_2$ 系에서 廣範한 液體不混合性이 電子顯微鏡에 依해 밝혀졌다. 不混合性은 $B_2O_3-SiO_2$ 二成分系에 對하여 約 $Tl_2O$ 55wt.%의 組成範圍內에서 나타났다. 不混合性유리는 多硅酸과 多硅素相으로 分離 構成되어 있음이 酸處理에 依하여 밝혀졌다.

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박형 태양 전지 모듈화를 위한 레이져 태빙 자동화 공정(장비) 개발 (Development on New Laser Tabbing Process for Modulation of Thin Solar Cell)

  • 노동훈;최철준;조헌영;유재민;김정근
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.58.1-58.1
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    • 2010
  • In solar cell module manufacturing, single solar cells has to be joined electrically to strings. Copper stripes coated with tin-silver-copper alloy are joined on screen printed silver of solar cells which is called busbar. The bus bar collects the electrons generated in solar cell and it is connected to the next cell in the conventional module manufacturing by a metal stringer using conventional hot air or infrared lamp soldering systems. For thin solar cells, both soldering methods have disadvantages, which heats up the whole cell to high temperatures. Because of the different thermal expansion coefficient, mechanical stresses are induced in the solar cell. Recently, the trend of solar cell is toward thinner thickness below 180um and thus the risk of breakage of solar cells is increasing. This has led to the demand for new joining processes with high productivity and reduced error rates. In our project, we have developed a new method to solder solar cells with a laser heating source. The soldering process using diode laser with wavelength of 980nm was examined. The diode laser used has a maximum power of 60W and a scanner system is used to solder dimension of 6" solar cell and the beam travel speed is optimized. For clamping copper stripe to solar cell, zirconia(ZrO)coated iron pin-spring system is used to clamp both joining parts during a scanner system is traveled. The hot plate temperature that solar cell is positioned during lasersoldering process is optimized. Also, conventional solder joints after $180^{\circ}C$ peel tests are compared to the laser soldering methods. Microstructures in welded zone shows that the diffusion zone between solar cell and metal stripes is better formed than inIR soldering method. It is analyzed that the laser solder joints show no damages to the silicon wafer and no cracks beneath the contact. Peel strength between 4N and 5N are measured, with much shorter joining time than IR solder joints and it is shown that the use of laser soldering reduced the degree of bending of solar cell much less than IR soldering.

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고용 강화 및 결정립 미세화를 통한 마그네슘 합금 주조재의 기계적 물성 향상 (Improvement in Mechanical Properties of Cast Magnesium Alloy through Solid-solution Hardening and Grain Refinement)

  • 김상훈;문병기;유봉선;박성혁
    • 한국주조공학회지
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    • 제37권6호
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    • pp.207-216
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    • 2017
  • This study investigated the effects of the addition of Zn, Ca, and SiC on the microstructure and mechanical properties of Mg-Al alloys. The tensile properties of homogenized Mg-xAl (x = 6, 7, 8, and 9 wt.%) alloys increased with increasing Zn content by the solid-solution strengthening effect. However, when the added Zn content exceeded the solubility limit, the strength and ductility of the alloys decreased greatly owing to premature fracture caused by undissolved coarse particles or local melting. Among the Mg-xAl-yZn alloys tested in this study, the AZ74 alloy showed the best tensile properties. However, from the viewpoints of the thermal stability, castability, and tensile properties, the AZ92 alloy was deemed to be the most suitable cast alloy. Moreover, the addition of a small amount (0.17 wt.%) of SiC reduced the average grain size of the AZ91 alloy significantly, from $430{\mu}m$ to $73{\mu}m$. As a result, both the strength and the elongation of the AZ91 alloy increased considerably by the grain-boundary hardening effect and the suppression of twinning behavior, respectively. On the other hand, the addition of Ca (0.5-1.5 wt.%) and a combined addition of Ca (0.5-1.5 wt.%) and SiC (0.17 wt.%) increased the average grain size of the AZ91 alloy, which resulted in a decrease in its tensile properties. The SiC-added AZ92 alloy exhibited excellent tensile properties (YS 125 MPa, UTS 282 MPa, and EL 12.3%), which were much higher than those of commercial AZ91 alloy (YS 93 MPa, UTS 192 MPa, and EL 7.0%). The fluidity of the SiC-added AZ92 alloy was slightly lower than that of the AZ91 alloy because of the expansion of the solid-liquid coexistence region in the former. However, the SiC-added AZ92 alloy showed better hot-tearing resistance than the AZ91 alloy owing to its refined grain structure.