Journal of Korea Foundry Society (한국주조공학회지)

Korea Foundry Society (한국주조공학회)
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Improvement in Mechanical Properties of Cast Magnesium Alloy through Solid-solution Hardening and Grain Refinement

고용 강화 및 결정립 미세화를 통한 마그네슘 합금 주조재의 기계적 물성 향상

  • Kim, Sang-Hoon (School of Materials Science and Engineering, Kyungpook National University) ;
  • Moon, Byoung-Gi (Implementation Research Division, Korea Institute of Materials Science) ;
  • You, Bong-Sun (Implementation Research Division, Korea Institute of Materials Science) ;
  • Park, Sung-Hyuk (School of Materials Science and Engineering, Kyungpook National University)
  • 김상훈 (경북대학교 신소재공학부) ;
  • 문병기 (재료연구소 실용화연구단) ;
  • 유봉선 (재료연구소 실용화연구단) ;
  • 박성혁 (경북대학교 신소재공학부)
  • Received : 2017.12.01
  • Accepted : 2017.12.17
  • Published : 2017.12.31
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Abstract

This study investigated the effects of the addition of Zn, Ca, and SiC on the microstructure and mechanical properties of Mg-Al alloys. The tensile properties of homogenized Mg-xAl (x = 6, 7, 8, and 9 wt.%) alloys increased with increasing Zn content by the solid-solution strengthening effect. However, when the added Zn content exceeded the solubility limit, the strength and ductility of the alloys decreased greatly owing to premature fracture caused by undissolved coarse particles or local melting. Among the Mg-xAl-yZn alloys tested in this study, the AZ74 alloy showed the best tensile properties. However, from the viewpoints of the thermal stability, castability, and tensile properties, the AZ92 alloy was deemed to be the most suitable cast alloy. Moreover, the addition of a small amount (0.17 wt.%) of SiC reduced the average grain size of the AZ91 alloy significantly, from $430{\mu}m$ to $73{\mu}m$. As a result, both the strength and the elongation of the AZ91 alloy increased considerably by the grain-boundary hardening effect and the suppression of twinning behavior, respectively. On the other hand, the addition of Ca (0.5-1.5 wt.%) and a combined addition of Ca (0.5-1.5 wt.%) and SiC (0.17 wt.%) increased the average grain size of the AZ91 alloy, which resulted in a decrease in its tensile properties. The SiC-added AZ92 alloy exhibited excellent tensile properties (YS 125 MPa, UTS 282 MPa, and EL 12.3%), which were much higher than those of commercial AZ91 alloy (YS 93 MPa, UTS 192 MPa, and EL 7.0%). The fluidity of the SiC-added AZ92 alloy was slightly lower than that of the AZ91 alloy because of the expansion of the solid-liquid coexistence region in the former. However, the SiC-added AZ92 alloy showed better hot-tearing resistance than the AZ91 alloy owing to its refined grain structure.

Keywords

References

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