• 제목/요약/키워드: Thermal Cycle Test

검색결과 250건 처리시간 0.021초

후처리장치 부착에 따른 대형디젤엔진의 입자 배출특성 (Particle Emission Characteristics of Heavy-duty Diesel Engine using Aftertreatment Systems)

  • 권상일;박용희
    • 한국분무공학회지
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    • 제17권3호
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    • pp.146-151
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    • 2012
  • This study was primarily focused on the experimental comparison of the particle emission characteristics for heavy duty engine. PM and particle number from various heavy duty engines and DPF type were analyzed with a golden particle measurement system recommended by the Particle Measurement Program. And the repeatability and reproducibility between test mode was analyzed. This study was conducted for the experimental comparison on particulate emission characteristics between the European and World-Harmonized test cycles for a heavy-duty diesel engine. To verify the particulate mass and particle number concentrations from various operating modes, ETC/ESC and WHTC/WHSC, both of which will be enacted in Euro VI emission legislation, were evaluated. Real-time particle formation of the transient cycles ETC and WHTC were strongly correlated with engine operating conditions and after-treatment device temperature. A higher particle number concentration during the ESC mode was ascribed to passive DPF regeneration and the thermal release of low volatile particles at high exhaust temperature conditions.

엔진 배기열 이용 유기랭킨사이클에 대한 실험적 연구 (Experimental Research on an Organic Rankine Cycle Using Engine Exhaust Gas)

  • 신동길
    • 에너지공학
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    • 제21권4호
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    • pp.393-397
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    • 2012
  • 본 연구에서는 산업용 가스 엔진의 배기 폐열을 회수하여 발전하는 유기랭킨사이클을 구성하고 시스템 성능 분석 실험을 수행하였다. 엔진 배기가스 열을 작동유체(냉매 R134a)에 흡수시키기 위해 Shell & Tube 방식 열교환기를 엔진 배기 매니폴드 후단에 장착하였다. 엔진출력 60 kW인 조건에서 약 63 kW의 배기가스 열을 배출하였으며, 열교환기를 통해 작동유체에 흡수된 열량은 43~46 kW로서 배기가스 열회수율은 68~73%, 최대출력은 4.6 kW로서 배기가스 열량에 대한 최대출력의 비는 7.3%을 나타내었다.

SOFC용 유리-세라믹섬유 복합기밀재의 고온 기체누설 거동 (High Temperature Gas Leak Behavior of Glass-Ceramic Fiber Composite Seals for SOFC Applications)

  • 이재춘;권혁천;권영필;박성;장진식;이종호;김주선;이해원
    • 한국세라믹학회지
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    • 제42권12호
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    • pp.842-845
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    • 2005
  • Glass composites containing ceramic fiber have been developed for Solid Oxide Fuel Cell (SOFC) seals. Effect of glass type, loading pressure and thermal cycle the leak rates of composite seals was investigated. Seal performance of two commercial glasses was compared with that of $SiO_2BaO-B_2O_3$ glass synthesized in this work. The leak rate for seals made of pyrex(R) increases from $\~0.0005\;to\;\~0.004sccm/cm$ as the gas pressure increases from 10 to 50 kPa. The soda lime silicate glass seal shows the leak rate two times higher than the one made of pyrex(R) or $SiO_2BaO-B_2O_3$ glass. The viscosity of glass at the seal test temperature is presumed to affect the leak rate of the glass seal. As the applied loading pressure increases from 0.4 to 0.8 MPa at $750^{\circ}C$, the leak rate decreases from 0.038 to 0.024 sccm/cm for composite seals. It has been found that during 50 thermal cycles between $450^{\circ}C\;to\;700^{\circ}C$ leak rates remained almost constant, ranging from 0.025 to 0.03sccm/cm. The results showed an excellent thermal cycle stability as well as sealability of the glass matrix ceramic fiber composite seals.

원자력 구조재 신뢰성 향상을 위한 열피로 균열 시험편 제작 기법 개발 (Development the Technique for Fabrication of the Thermal Fatigue Crack to Enhance the Reliability of Structural Component in NPPs)

  • 김용;김재성;이보영
    • Journal of Welding and Joining
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    • 제26권2호
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    • pp.43-49
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    • 2008
  • Fatigue cracks due to thermal stratification or corrosion in pipelines of nuclear power plants can cause serious problems on reactor cooling system. Therefore, the development of an integrated technology including fabrication of standard specimens and their practical usage is needed to enhance the reliability of nondestructive testing. The test material was austenitic STS 304, which is used as pipelines in the Reactor Coolant System of a nuclear power plants. The best condition for fabrication of thermal fatigue cracks at the notch plate was selected using the thermal stress analysis of ANSYS. The specimen was installed from the tensile tester and underwent continuos tension loads of 51,000N. Then, after the specimen was heated to $450^{\circ}C$ for 1 minute using HF induction heater, it was cooled to $20^{\circ}C$ in 1 minute using a mixture of dry ice and water. The initial crack was generated at 17,000 cycles, 560 hours later (1cycle/2min.) and the depth of the thermal fatigue crack reached about 40% of the thickness of the specimen at 22,000 cycles. As a results of optical microscope and SEM analysis, it is confirmed that fabricated thermal fatigue cracks have the same characteristics as real fatigue cracks in nuclear power plants. The crack shape and size were identified.

열사이클을 적용한 고온 조건 콘크리트 블록의 열용량 특성 (Thermal Energy Capacity of Concrete Blocks Subjected to High-Temperature Thermal Cycling)

  • 양인환;박지훈
    • 한국건설순환자원학회논문집
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    • 제8권4호
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    • pp.571-580
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    • 2020
  • 본 연구에서는 열에너지 저장시스템의 중요한 요소인 저장 매체에 관한 연구를 수행하였다. 열에너지 저장 매체로써 콘크리트는 열적 및 역학적 특성이 우수하며 저렴한 비용으로 인해 다양한 이점을 갖는다. 또한, 강섬유가 혼입된 초고강도 콘크리트는 고인성 및 고강도 특성으로 인해 고온 노출에 우수한 내구성을 나타내며, 강섬유의 높은 열전도율은 축열 및 방열에 유리한 영향을 미친다. 초고강도 콘크리트의 온도분포 특성을 파악하기 위하여 콘크리트 블록을 제작하고 일정한 열사이클을 적용하여 가열실험을 수행하였다. 열유체 흐름에 의한 열전달을 위하여 열전달 파이프를 콘크리트 블록 중심부에 매립하였다. 또한, 열전달 파이프 형상에 따른 온도분포 특성을 비교하기 위하여 핀의 유무에 따라 원형 파이프 및 종방향 핀 부착 파이프를 설정하였다. 열사이클에 따른 온도분포 특성을 분석하고, 이를 토대로 시간에 따른 열에너지 및 누적 열에너지를 산정하여 비교 분석하였다. 열사이클이 반복될수록 강섬유 혼입 초고강도 콘크리트는 고온에 대하여 안정화를 나타내었다. 또한, 온도분포 및 열에너지 산정 결과를 통해 축열 성능을 보유한 것으로 판단되며, 열에너지 저장 매체 역할을 수행할 수 있는 재료로 기대된다.

자동차 엔진룸용 전장품 유무연 솔더 접합부의 열화특성 (Degradation Characteristics of Eutectic and Pb-free Solder Joint of Electronics mounted for Automotive Engine)

  • 김아영;홍원식
    • Journal of Welding and Joining
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    • 제32권3호
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    • pp.74-80
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    • 2014
  • Due to environmental regulations (RoHS, WEEE and ELV) of the European Union, electronics and automotive electronics have to eliminate toxic substance from their devices and system. Especially, reliability issue of lead-free solder joint is increasing in car electronics due to ELV (End-of-Life Vehicle) banning from 2016. We have prepared engine control unit (ECU) modules soldered with Sn-40Pb and Sn-3.0Ag-0.5Cu (SAC305) solders, respectively. Degradation characteristics of solder joint strength were compared with various conditions of automobile environment such as cabin and engine room. Thermal cycle test (TC, $-40^{\circ}C$ ~ ($85^{\circ}C$ and $125^{\circ}C$), 1500 cycles) were conducted with automotive company standard. To compare shear strength degradation rate with eutectic and Pb-free solder alloy, we measured shear strength of chip components and its size from cabin and engine ECU modules. Based on the TC test results, finally, we have known the difference of degradation level with solder alloys and use environmental conditions. Solder joints degradation rate of engine room ECU is superior to cabin ECU due to large CTE (coefficient of thermal expansion) mismatch in field condition. Degradation rate of engine room ECU is 50~60% larger than cabin room electronics.

Comparison of fracture strength, surface hardness, and color stain of conventionally fabricated, 3D printed, and CAD-CAM milled interim prosthodontic materials after thermocycling

  • Mesut Yildirim;Filiz Aykent;Mahmut Sertac Ozdogan
    • The Journal of Advanced Prosthodontics
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    • 제16권2호
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    • pp.115-125
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    • 2024
  • PURPOSE. The purpose of this in vitro study was to investigate the fracture resistance, surface hardness, and color stain of 3D printed, CAD-CAM milled, and conventional interim materials. MATERIALS AND METHODS. A total of 80 specimens were fabricated from auto polymerizing polymethyl methacrylate (PMMA), bis-acryl composite resin, CAD-CAM polymethyl methacrylate resin (milled), and 3D printed composite resin (printed) (n = 20). Forty of them were crown-shaped, on which fracture strength test was performed (n = 10). The others were disc-shaped specimens (10 mm × 2 mm) and divided into two groups for surface hardness and color stainability tests before and after thermal cycling in coffee solution (n = 10). Color parameters were measured with a spectrophotometer before and after each storage period, and color differences (CIEDE2000 [DE00]) were calculated. The distribution of variables was measured with the Kolmogorov Smirnov test, and one-way analysis of variance (ANOVA), Tukey HSD, Kruskal-Wallis, Mann-Whitney U tests were used in the analysis of quantitative independent data. Paired sample t-test was used in the analysis of dependent quantitative data (P < .05). RESULTS. The highest crown fracture resistance values were determined for the 3D printed composite resin (P < .05), and the lowest were observed in the bis-acryl composite resin (P < .05). Before and after thermal cycling, increase in mean hardness values were observed only in 3D printed composite resin (P < .05) and the highest ΔE00 value were observed in PMMA resin for all materials (P < .05). CONCLUSION. 3D printing and CAD-CAM milled interim materials showed better fracture strength. After the coffee thermal cycle, the highest surface hardness value was again found in 3D printing and CAD-CAM milled interim samples and the color change of the bis-acryl resin-based samples and the additive production technique was higher than the PMMA resin and CAD-CAM milled resin samples.

이차전지의 상태 감시 및 수명 예측 알고리즘 개발 (Development of State of Charge and Life Cycle Evaluation Algorithm for Secondary Battery)

  • 박재범;김병기;송석환;노대석
    • 한국산학기술학회논문지
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    • 제14권1호
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    • pp.369-377
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    • 2013
  • 현재 전기자동차와 신재생에너지전원의 출력안정화에 필수적인 2차전지가 개발되고 있고, 2차전지의 효율적인 운용을 위하여 상태감시 기술과 수명예측 기술이 요구되고 있다. 기존의 2차전지 상태감시 방법으로는 전압과 비중에 의한 충전상태평가 방법 등이 있으나, 이 방법은 온도에 따라 변화되는 전압과 비중의 특성을 고려할 수 없는 한계점을 가지고 있다. 즉, 2차전지의 SOC를 평가하기 위해서는 전지 케이스 내부의 전해액 온도에 따라 달라지는 비중 값을 측정해야 하지만, 대부분의 2차전지는 밀폐형으로 보급되고 있어서 전해액의 상태를 파악하기 어려운 실정이다. 따라서 본 논문에서는 전지내부의 온도를 보정하는 열전달식을 유도함으로 정확한 SOC평가 알고리즘을 제시하였다. 또한 2차전지의 수명 예측 방법으로는 내부저항 측정 또는 잔존 용량 측정 등의 수명 예측 방법들이 있으나, 충 방전상태와 충전 후 방치시간, 사용 환경 등 여러 가지 요인에 의해 2차전지의 수명을 정확하게 판단하기 어렵다. 따라서 상기의 문제점을 해결하기 위해 $20^{\circ}C$로 환산된 비중 값에 대하여 전지의 충 방전에 대한 비중누적 값을 계산함으로 충 방전 사이클을 판정하는 수명예측 알고리즘을 제시하였다. 상기에서 제시한 알고리즘을 바탕으로 시험 장치를 제작하여 다양한 시뮬레이션을 수행한 결과, 기존의 방법에 비하여 본 논문에서 제안한 알고리즘이 정확한 연축전지의 상태감시 및 수명예측에 대한 결과를 얻을 수 있음을 확인하였다.

비전도성 접착제가 사용된 플립칩 패키지의 신뢰성에 관한 연구 (Characteristics of Reliability for Flip Chip Package with Non-conductive paste)

  • 노보인;이종범;원성호;정승부
    • 마이크로전자및패키징학회지
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    • 제14권4호
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    • pp.9-14
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    • 2007
  • 본 연구에서는 가속화 조건에서의 비전도성 접착제가 사용된 플립칩 패키지의 열적 신뢰성에 관하여 평가하였다. 실리콘 칩에 $17{\mu}m$두께의 Au 범프를 형성하고 무전해 Ni/Au 도금과 Cu 패드의 두께가 각각 $5{\mu}m$$25{\mu}m$로 형성된 연성 기판을 사용하여 플립칩 패키지를 형성하였다. 유리전이온도가 $72^{\circ}C$인 비전도성 접착제를 사용하여 플립칩을 접합시킨 후 열충격 시험과 항온항습 시험을 실시하였다. 열충격 싸이클과 항온항습 유지 시간이 증가할수록 플립칩 패키지의 전기 저항이 증가하는 것을 확인할 수 있었다. 이는 Au 범프와 Au 범프 사이의 균열, 칩과 비전도성 접착제 또는 기판과 비전도성 접착제 사이의 층간 분리에 의한 것으로 사료된다. 또한 항온항습 하에서의 전기 저항의 변화가 열충격하에서 보다 큰 것을 확인할 수 있었다. 따라서 비전도성 접착제가 사용된 플립칩 패키지는 온도보다 습기에 더욱 민감하다는 것을 알 수 있었다.

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전력 케이블 실시간 허용전류산정 시스템에 관한 연구 (I) - 실시간 도체 온도 추정 시스템 (A Dynamic Rating System for Power Cables (I) - Real Time CTM(Conductor Temperature Monitoring))

  • 남석현;이수길;홍진영;김정년;정성환
    • 대한전기학회논문지:전력기술부문A
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    • 제52권7호
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    • pp.414-420
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    • 2003
  • The domestic needs for larger capability of power sources are increasing to cope with the expanding power load which results from the industrial developments & the progressed life style. In summer, the peak load is mainly due to the non-industrial reasons such as air-conditioners and other cooling equipments. To cover the concentrated peak load in stable, the power transmission lines should be more constructed and efficiently operated. The ampacity design of the underground cable system is generally following international standards such as IEC287, IEC60853 and JCS168 which regards the shape of 100% daily full power loads. It is not so efficient to neglect the real shapes of load curves generally below 60~70% of full load. The dynamic (real time) rating system tends to be used with the measured thermal parameters which make it possible to calculate the maximum ampacity within required periods. In this paper, the CTM(Conductor Temperature Monitoring) which is the base of dynamic rating systems for tunnel environment is proposed by a design of lumped thermal network ($\pi$-type thermal model) and distribution temperature sensor attached configuration, including the estimation results of its performances by load cycle test on 345kV single phase XLPE cable.