• Title/Summary/Keyword: Textile machine

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Research of the Composite Spun Yarn Manufacturing Process using Silicon Carbide and Para Aramid Fiber (SiC/p-Aramid 복합방적사 제조기술 연구)

  • Kim, Booksung;Ryu, Huijun
    • Textile Coloration and Finishing
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    • v.33 no.4
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    • pp.309-316
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    • 2021
  • Due to the rigid nature of the silicon carbide fiber(SiC), fiber damage occurs from the friction during the carding process. This damage not only lowers the spun yarn yield, but also lowers the heat resistance of the spun yarn, so that ultra-high heat resistant yarn cannot be manufactured. Therefore, in the carding process where the most friction between fiber and machine(wire, etc.) occurs, some factors were modified and tested, and as a result of measuring the change in physical properties, fiber damage decreased due to the wire angle or wire density, resulting in improved yield. The test method used to measure the yield of SiC fiber was the carbonization method, and the content of SiC fibers was calculated using the remaining amount after carbonization. Carbonization test was performed at air condition, 700℃, and for 2 hours. Analysis by SEM-EDX showed that the carbide was consistent with the composition of the SiC fiber.

Development of Automated Non-contact Thickness Measurement Machine using a Laser Sensor (레이저센서를 이용한 비접촉식 두께자동측정기 개발)

  • Cho, Kyung-Chul;Kim, Soo-Youn;Shin, Ki-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.51-58
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    • 2015
  • In this study, we developed an automated non-contact thickness measurement machine that continuously and precisely measures the thickness and warp of a PCB product using a laser sensor. The system contains a measurement part to measure the thickness in real time automatically according to the set conditions with an alignment supply unit and unloading unit to separate OK and NG products. The measurement machine was utilized to evaluate the performance at each step to minimize measurement error. At the zero setting for the initial setup, the standard deviation of the 216 samples was determined to be $5.52{\mu}m$. A measurement error of 0.5mm and 1.0mm as a standard sample in the measurement accuracy assessment was found to be 2.48% and 2.28%, respectively. In the factory acceptance test, the standard deviation of 1.461mm PCB was measured as $28.99{\mu}m$, with a $C_{pk}$ of 1.2. The automatic thickness measurement machine developed in this study can contribute to productivity and quality improvement in the mass production process.

Study on Process Conditions for Automatic Debarking and Xylem Separator for Paper Mulberry (닥나무 자동 흑피 및 목질부 제거 장치의 공정 조건 연구)

  • Choi, Si-Hyuk;Kwon, Oh-Hun;Kim, Hyun-Chel
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.3
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    • pp.36-44
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    • 2013
  • This study is focused on the debarking and xylem separation yield of Paper Mulberry. We investigated the most efficient manual on the automatic debarking and xylem separator machine. The bast tissues of Paper Mulberry were separated in three layers including black outer layer, green inner layer, and white inner layer. A target is to save the white inner layer of these three layers as much as possible. The experimental machine most characterize xylem separation and debarking by frictional force between the bulges and Paper Mulberry by the drum rotation. It is possible automatically to operate the machine by controlling the temperature sensor and the time. Debarking process can be know that removed black outer layer has beem accumulate and measured the weight. The content of the extract, holocellulose, lignin and ashes of the white inner layer was analyzed. It is result that conditions of optimum process of the experimental machine is 45 RPM, temperature at $60^{\circ}C$(60 min.) and $80^{\circ}C$(60 min.), mixing bulge of 10 mm(120ea) and 30 mm(120ea) and capacity of Paper Mulberry 10 kg.

Study on Beam Puckering and Mechanical Properties of Silk (Silk의 Seam Puckering과 역학특성에 관한 연구)

  • Chung, Seung-Hye;Cho, Cha;Lee, Soon-Deuk;Lee, Soon-Ja
    • Journal of the Korean Society of Clothing and Textiles
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    • v.21 no.6
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    • pp.1010-1020
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    • 1997
  • For this study, we did needlework of the sample considering practical aspects of production and consumption of silk, high-quality material for women's clothes, and then analyzed the state of the seam puckering after press and dry cleaning, estimated the Seam Puckering based on the mechanical properties of silk related to machine sewing, and examined the effects which Mechanical Properties have on Seam Puckering closely. Through this, we reach the following conclusion. 1. There are three types of seam puckering for each stage, which are caused bathe smoothness of the surface by press, and the difference between the shrinkage rates of fabric and sewing thread by Dry Cleaning. 2. In analyzing seam puckering classified by each step, seam puckering after sewing the fabric is related to WT negatively, while to RT and W positively. Seam puckering after sewing and pressing the fabric is related to WT, RC, MMD negatively and seam puckering after sewing, pressing anddry cleaning the fabric isrelated to WT negatively, too. 3. Concerning the mechanical properties of the sample with a little seam puckering, WT, LC, WC, RC, MMD, SMD is relatively large while RT, B, 2HB is small. 4. Judging from the result of estimating seam puckering based on mechanical properties, the estimate-formula is satisfied in this study.

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An Analysis of the Questions about Sewing Methods of Hanbok in Korea Skills Competition (기능경기대회에 출제된 한복분야 바느질법 분석)

  • Kim, Ji-Hyoun;Song, Jung-A
    • Fashion & Textile Research Journal
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    • v.16 no.6
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    • pp.927-934
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    • 2014
  • Today Hanbok, the symbol of our nation's culture, has been preserved as cultural heritage despite natural and social environmental changes over years. This study is analyzing Hanbok which were taken in the National Skills Competition from 2000 to 2013; it presents our traditional stitching methods and clarifies the pride the Hanbok artisans have as inheriting the traditional heritage. Therefore this paper contributes to continuous and proper development of the culture of Hanbok and being loved by many people. The assignments about Hanbok featured in the National Skills Competition were categorized by national and local competition, time required to produce assignments, required amount of fabric, type of stitching, unlined and lined clothes depending on the type of assignment; according to the classification, methods for sewing were analyzed in detail. First, the national tournament presented 12 kinds of sewing techniques; especially hand-sewn stitching method appeared in common. Second, the unlined and lined clothes depending on the type of assignments had applied different sewing methods; double-stitching, flat fell seam, french seam, roll over sewing, blind stitch, right angle blind stitch, decorative saddle stitching, darning, etc. were used. Sewing methods in the 21st century has not changed over the years; the shape of clothes was changed upon trends. Sewing became easier than before by the invention of sewing machine, we should carry on our traditional sewing techniques. Through this analysis on sewing methods of the National Skills Competition, I hope to support competition participants for studying Hanbok and indicate proper sewing techniques.

Development of Non-contacted Coating Machine for Textile Subsidiary Materials (섬유 부자재용 무접점 코팅설비 개발)

  • Ko, Eun-Hee;Woo, Jong-Hyoung;Son, Eun-Joung;Lee, Ki-Yeul
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.95-95
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    • 2012
  • 기존의 섬유부자재 생산은 피도물의 접점(고리자국)으로 핀홀(pine-hole)에 녹의 발생하여 제품고급화가 어렵고 작업 시 분진 발생 및 유기물질 배출로 열악한 실정이다. 국내 생산방식은 대부분 위와 같은 방식으로 생산하고 있으나 이는 불량률이 높고 열효율이 떨어지는 단점이 있다. 기존의 저가제품은 중국 및 후발국가의 추격으로 세계시장에서 경쟁력을 잃어가고 있으며 선진국의 경우 섬유부자재의 고급화를 위한 무접점 대형코팅 설비 생산 및 연구개발을 하고 있는 실정이다. 이에 본 연구에서는 무접점 코팅설비의 개발로 피도물에 접점이 없어 녹발생의 원인인 핀홀이 근본적으로 발생하지 않으며, 일괄생산체제를 도입하여 기존의 작업방법 대비 생산성이 향상되고 불량률 및 에너지사용이 감소되며, 또한 원천적으로 분진 및 유기용제 등의 유해물질 배출이 없는 기술을 확보하고자 한다. 개발된 장비의 평가 및 실제 생산현장에서 요구되는 성능을 반영하기 위해 기존 생산설비를 조사하였고, 기존 작업환경에 따른 불량률 및 생산성을 조사하였다. 새로 개발되는 무접점 코팅설비는 기존의 문제점이 보완되며, 에너지 효율 향상 및 작업환경 개선된 One-stop 공정으로 설계하였으며 그 특징은 아래와 같다. 도료 코팅을 위한 파우더 공급 및 제거 공정의 단일화로 생산성을 향상 시키면서 기존보다 분진발생이 거의 없는 도입부 개발 및 밀폐형 코팅부 도입을 통하여 불필요한 열원 낭비를 최소화 시킬 예정이다. 향후 개발된 각 단위 유닛의 최적화를 통한 생산성 향상 및 One-stop 공정에 따른 열효율 개선 및 에너지 사용 절감 효과를 알아보고 피드백하여 최종 개발품에 적용할 예정이다.

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Physical Properties of Aramid and Aramid/Nylon Hybrid ATY for Protective Garments according to the Dry and Wet Texturing Conditions (건·습 텍스쳐링 가공조건이 방호의류용 Aramid ATY와 Aramid/Nylon hybrid 사의 물성에 미치는 영향)

  • Park, Mi Ra;Kim, Hyun Ah;Kim, Seung Jin
    • Fashion & Textile Research Journal
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    • v.15 no.3
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    • pp.444-451
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    • 2013
  • This paper surveys the physical properties of aramid and aramid/nylon hybrid air-jet textured yarns(ATY) for protective garments according to wet and dry texturing conditions. Aramid and nylon filaments were used to make two kinds of para-aramid ATY and four kinds of aramid/nylon hybrid ATY with dry and wet treatments. The analyzed physical properties of six specimens (made on the ATY machine) are as follows. The tenacity and initial modulus of aramid and aramid/nylon hybrid ATY decreased with the wetting and breaking strain; however, the yarn linear density of aramid and hybrid ATY increased with wetting treatment. The dry and wet thermal shrinkage of the hybrid ATY increased with wetting. The stability of aramid and hybrid ATY also increased with wetting. The physical properties of core/effect type hybrid ATY showed significantly more change than the core type hybrid ATY and the physical properties of nylon/aramid core/effect hybrid ATY showed significantly more change than the of aramid/nylon core/effect hybrid ATY. A higher bulky and breaking strain of hybrid ATY require ATY processing conditions of nylon on the core part with wetting and aramid on the effect part. ATY processing conditions for nylon and aramid on the core part with wetting are required for a higher tenacity and modulus. ATY processing conditions of nylon and aramid on the core with no wetting are required for a low thermal shrinkage.

Physical Properties of Aramid and Aramid/Nylon Hybrid ATY for Protective Garments relative to ATY Nozzle Diameter (ATY 노즐 직경에 따른 방호의류용 아라미드와 아라미드/나일론 하이브리드 ATY사의 물성변화)

  • Choi, La Hee;Kim, Hyun Ah;Kim, Seung Jin
    • Fashion & Textile Research Journal
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    • v.15 no.3
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    • pp.437-443
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    • 2013
  • This paper investigates the physical properties of aramid and aramid/nylon hybrid air jet textured filaments for protective garments relative to ATY nozzle diameters. Three types of para-aramids(840d, 1,000d, 1,500d) and nylon(420d) filaments were prepared; in addition, 840d aramid/420d nylon and three kinds of aramid filaments were texturized with a variation of air jet nozzle diameters(0.6, 0.75, 1 and 1.2 mm) on the AIKI air jet texturing machine. The measured physical properties of 16 specimens are as follows. The linear densities of aramid and aramid/nylon hybrid ATY increased with a larger nozzle diameter. The tenacity and initial modulus of aramid and hybrid ATY linearly decreased with a larger nozzle diameter; in addition, the breaking strain increased with the nozzle diameter. The dry and wet thermal shrinkage of hybrid ATY increased with a larger nozzle diameter from 0.6 mm to 1 mm and then decreased at a nozzle diameter of 1.2 mm (which seems to be a critical diameter). The wet and dry thermal shrinkage of aramid/nylon hybrid ATY are influenced by the nylon part of the hybrid yarns because the wet and dry thermal shrinkages of aramid ATY are less than 0.2%. The instabilities of aramid and aramid/nylon hybrid ATY were not influenced by the air jet nozzle diameter; however, they increased with the linear density of ATY.

A Study on the Development of 3D printed garments for Fashion Show (패션쇼를 위한 3D 프린팅 의상 디자인 개발 연구)

  • Lee, Hyunseung
    • Fashion & Textile Research Journal
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    • v.21 no.3
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    • pp.267-276
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    • 2019
  • This study develops 3D-printed-garment collections for a fashion show presentation. A design concept using traditional patterns that consisted of garments regarding the limitation of the printing technology was investigated in order to develop the collection. The structures of the connecting joints of the textile parts which could be easily and sturdily interconnected were invented. Wearability as garments that could be naturally worn on the human body were sought. As a result, four 3D-printed-garments were developed. The 1st garment composed of objects based on a 'Yeon-Dang-Cho'-pattern was constructed as a geometric robe style using a FDM 3D printer and transparent TPU filaments. The 2nd and 3rd 3D-printed-garments composed of an object based on a 'Boe-Sang-Hwa'-pattern was constructed as a distorted one-piece exaggerating the silhouettes of shoulders and waist parts as well as a straight asymmetric tunic style that used the same printer and material as the 1st garment. The last garment composed of an object based on a 'Boe-Sang-Hwa'-pattern printed using a SLA 3D printer and flexible-liquid-resin was constructed attaching the objects on the fabric material by the hot-press machine. The four developed garments were presented in the opening fashion show of 'the 6th International 3D-printing Korea Expo'. This study provides a basic case for related studies to adapt 3D-printing technology in textile pattern development of garment construction.