• Title/Summary/Keyword: Tension reduction control

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Design of LTBC Controller for Tension Control in Down Coiler Process of Hot Strip Mills (열간압연 권취공정의 장력제어를 위한 LTBC 제어기 설계)

  • Lee, Sang Ho;Park, Hong Bae;Park, Cheol Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.4
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    • pp.301-308
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    • 2015
  • In this paper, we propose an LTBC (Low Tension and Load Balance Control) scheme to improve a coiling shape control by reduction the tension fluctuation by the torque disturbance in the down coiler process of hot strip mills. The proposed controller is a combination of an LTC to control the overload at load-on in the mandrel and an LBC to regulate the load balance of the upper and bottom pinch roll. A tension calculation model is suggested with the concept of the tension deviation. The effectiveness of the proposed control scheme is verified from simulation under a disturbance of the pinch roll torque. Using a field test, we show that the performance of the shape and tension control is improved by the LTBC control.

Suppression of tension variations in hydro-pneumatic riser tensioner by using force compensation control

  • Kang, Hooi-Siang;Kim, Moo-Hyun;Bhat Aramanadka, Shankar S.;Kang, Heon-Yong;Lee, Kee-Quen
    • Ocean Systems Engineering
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    • v.7 no.3
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    • pp.225-246
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    • 2017
  • Excessive dynamic-tension variations on the top-tensioned risers (TTRs) deteriorate the structural integrity and cause potential safety hazards. This phenomenon has become more remarkable in the development of deep-water fields with harsher environmental loads. The conventional prediction method of tension variations in hydro-pneumatic tensioner (HPT) has the disadvantage to underestimate the magnitude of cyclic loads. The actual excessive dynamic tension variations are larger when considering the viscous frictional fluid effects. In this paper, a suppression method of tension variations in HPT is modeled by incorporating the magneto-rheological (MR) damper and linear-force actuator. The mathematical models of the combined HPT and MR damper are developed and a force-control scheme is introduced to compensate the excessive tension variations on the riser tensioner ring. Numerical simulations and analyses are conducted to evaluate the suppression of tension variations in HPT under both regular- and irregular-wave conditions for a drilling riser of a tensioned-leg platform (TLP). The results show that significant reduction of tension variations can be achieved by introducing the proposed system. This research has provided a theoretical foundation for the HPT tension control and related structural protection.

Vibration Characteristics and Tension Control of a Wire in WEDM (와이어 방전가공기용 와이어의 진동 특성과 장력 변동 조절)

  • Chae, Ho-Joong;Lee, Seung-Yop
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.629-635
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    • 2000
  • Vibrational characteristics and tension fluctuation of a translating wire in WEDM are the main problems to deteriorate the cutting accuracy and processing performance. In this paper, we analyze natural frequencies of the wire used in WEDM, both theoretically and experimentally. To reduce the tension variation of the wire. which directly affects cutting performance. we have designed a simply tension reduction device using springs and rollers. It is shown that tension fluctuation is reduced about 25% using the passive tension controller.

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Vibration Characteristics and Tension Control of a Wire in WEDM (와이어 방전가공기용 와이어의 진동 특성과 장력 변동 저감을 위한 연구)

  • Chae, Ho-Jung;Lee, Seung-Yeop
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.86-92
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    • 2001
  • Vibrational characteristics and tension fluctuation of a translating wire in WEDM are the main problems to deteriorate the cutting accuracy and processing performance. In this paper, we analyze natural frequencies of the wire used in WEDM, both theoretically and experimentally. To reduce the tension variation of the wire, which directly affects cutting performance, we have designed a simply tension reduction device using springs and rollers. It is shown that tension fluctuation is reduced about 35% using the passive tension controller.

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Grid-Based Set Point Generation Strategy for Position Control of Dynamic Positioning Assisted Mooring System (DP보조계류시스템의 위치제어를 위한 격자 기반의 제어목표점 선정 전략)

  • Choi, Sol-Mi;Lee, Jaeyong;Lee, Seung Jae;Lee, Daesoo;Jung, Kwang-Hyo
    • Journal of Ocean Engineering and Technology
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    • v.33 no.2
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    • pp.99-105
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    • 2019
  • Unlike typical a dynamic positioning (DP) system, a DP-assisted mooring system must determine a set point (SP) that can ensure a mooring tension safety range to prevent an excessive increase in mooring tension. In this paper, a new algorithm for determining the SP is suggested in order to reduce the tension on all the mooring lines. To determine the SP, a working area around the vessel is represented by a rectangular grid. Thus, the size of the grid area is limited considering the offset of a vessel with a mooring system. At each grid's nodes, the resultant tension from all the mooring lines is estimated using the time history of the tension and vessel's position. The results of static analyses for each grid position are used to estimate the global tension. Consequently, the SP is automatically selected as a position satisfying criterion for minimizing the total tension. In order to validate the suggested algorithm, a motion simulation with the control system in the time domain and a discussion of the results are presented.

A Non-Interactive Looper Control for Hot Strip Mill (열간압연 마무리 공정에서의 비간섭 루퍼제어 방법)

  • Hur, Yone-Gi
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2513-2515
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    • 2000
  • The Hot Strip Mill(HSM) process consists of reheating furnace, roughing mill, finishing mill and coiler. Reheating furnace heats slab and roughing mill, finishing mill produces strip from this slab. The quality of this production mainly depends on finishing mill, which consists of 6 or 7 stands. Between stands a looper is installed for the better material flow. Automatic gage control(AGC), speed control system and looper system, which are connected with each other, are the main control systems for HSM. The low strip tension can make a loop between stands, which can be caused cobble. On the other hand, high strip tension causes thickness and width reduction, which affects the product quality, and can lead to tear the strip, if it is too high. Because of it, a proper strip tension is needed for better material flow: e.g. A good looper control system is substantial for the better production quality. What is handled in this paper is, the looper controller, which is developed to minimize the fluctuation of width of strip by maintaining an appropriate strip tension between stands and to achieve the stability of the looper control system. And its performance compared with a conventional PID controller is also discussed. The difficulties associated with the maintenance of the constant tension are described.

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Study of Edge Crack Growth According to Rolling Condition in Cold Rolling (냉간압연공정에서 공정변수에 따른 엣지 크랙 성장에 관한 연구)

  • Cui, X.Z.;Lee, S.H.;Lee, S.J.;Lee, J.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.5
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    • pp.377-384
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    • 2009
  • The shape of edge cracking in rolling process generally occurred "V" shape. This cracking is successively generated at width edge of strip. The edge cracking is developed to center of strip during rolling process. In the results, the strip is occurred fracture, and the productivity is gone down because of the extensive production time. Accordingly, we need to control crack propagation during rolling process. But, the control of cracking is very difficult in rolling process. Previously the studies of edge cracking were mainly performed on hot rolling process. In this paper, the shape of the edge cracking in rolling was estimated according to process conditions such as initial edge crack size, reduction ratio and tension using FE-simulation and the simplicity experiments on cold rolling process.

The Effect of Process Variables on Strip Width Spread and Prediction in Hot Finish Rolling (열간 사상압연에서 스트립 폭 퍼짐의 공정변수 영향 및 예측에 관한 연구)

  • Jeon, J.B.;Lee, K.H.;Han, J.G.;Jung, J.W.;Kim, H.J.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.25 no.4
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    • pp.235-241
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    • 2016
  • Dimensional accuracy of hot coil is improved by precise control of thickness profiles, flatness, width and winding profile. Especially, precise width control is important because yield could be increased significantly. Precise width control can be improved by predicting the amount of width spread. The purpose of this study is to develop the advanced prediction model for width spread in hot finish rolling for controlling width precisely. FE-simulations were performed to investigate the effect of process variables on width spread such as reduction ratio, forward and backward tension and initial width at each stand. From the statistical analysis of simulated data, advanced model was developed based on the existing models for strip width spread. The experimental hot rolling trials showed that newly developed model provided fairly accurate predictions on the strip width spread during the whole hot finishing rolling process.

Surfactant Aided Air-sparging for Groundwater Remediation (계면촬성제 첨가에 따른 지하수 폭기법의 폭기효율 변화 연구)

  • 소효은;최경민;이승재;김헌기
    • Economic and Environmental Geology
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    • v.35 no.5
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    • pp.421-428
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    • 2002
  • Lab-scale experiments were conducted to evaluate the effect of surface tension reduction on the extension of the influence zone and the VOC removal efficiency of ground water sparging. A glass column packed with coarse sand was used for VOC removal test at two different surface tensions. A glass column without porous media was also used fer control purpose prior to sand-packed column test. A quasi-two-dimensional glass box model, packed with a sand, was used fer sparging zone tests at different water surface tensions. Surface tension of the aquoues solution used in this study was controlled using sodium dodecyl sulfate (SDS). For the glass, sand column experiments, total amount of air filled in the media increased as surface tension decreased. Toluene (used as VOC in this study) removal rate increased slightly with decreased surface tension f3r both free water column and sand-packed column. Air sparging zone extended up to 500% as the surface tension decreased. Combining the results from two different experiments, VOC removal efficiency is expected to increase significantly with surface tension reduction.

The Effects of Appling Acupressure to Acupuncture Points against Headache Reduction and the Vertebral Artery Blood Flow of Tension-type Headache Patients (경혈지압치료가 긴장성 두통환자의 추골동맥 혈류속도와 통증감소에 미치는 효과)

  • Lee, Yun-Ho;Eom, Ki-Mae;Seo, Hyo-Seok;Yun, Young-Dae
    • Korean Journal of Acupuncture
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    • v.28 no.2
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    • pp.49-58
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    • 2011
  • Objectives : The purpose of this study is examining the effects of appling acupressure to acupuncture points (study group) and Interferential current therapy (ICT) to cervical region (control group) on the cerebral blood flow of 20 tension-type headache patients and the reduction of their headaches. For approaching this examination, clinical research was conducted for three weeks those two groups, each contains 10 patients. Methods : We stimulated 7 acupuncture points for headache with the acupressure (for three weeks) and applied ICT to cervical region. Also we measured VAS (visual analogue scale) and the blood flow of the vertebral arteries with TCD (transcranial doppler ultrasonography). Results : (1) When the left and right vertebral artery of study group was compared each time, significant differences were found after the 1st treatment (p<.001). Also the significant differences were found after 2, 3weeks treatment (p<.05). (2) When the Visual Analog Scale of study group were compared periodically, the significant reductions were found after the 1 week treatments (p<.05). Also the significant differences were found after 2, 3 weeks treatments (p<.001). In the case of the control group, the significant reduction were found after the 2 and 3 weeks treatments (p<.001). Conclusions : The acupressure applied to acupuncture points reduced the headache and increased the ratio of cerebral blood flow.