• 제목/요약/키워드: Tension reduction control

검색결과 57건 처리시간 0.02초

열간압연 권취공정의 장력제어를 위한 LTBC 제어기 설계 (Design of LTBC Controller for Tension Control in Down Coiler Process of Hot Strip Mills)

  • 이상호;박홍배;박철재
    • 제어로봇시스템학회논문지
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    • 제21권4호
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    • pp.301-308
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    • 2015
  • In this paper, we propose an LTBC (Low Tension and Load Balance Control) scheme to improve a coiling shape control by reduction the tension fluctuation by the torque disturbance in the down coiler process of hot strip mills. The proposed controller is a combination of an LTC to control the overload at load-on in the mandrel and an LBC to regulate the load balance of the upper and bottom pinch roll. A tension calculation model is suggested with the concept of the tension deviation. The effectiveness of the proposed control scheme is verified from simulation under a disturbance of the pinch roll torque. Using a field test, we show that the performance of the shape and tension control is improved by the LTBC control.

Suppression of tension variations in hydro-pneumatic riser tensioner by using force compensation control

  • Kang, Hooi-Siang;Kim, Moo-Hyun;Bhat Aramanadka, Shankar S.;Kang, Heon-Yong;Lee, Kee-Quen
    • Ocean Systems Engineering
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    • 제7권3호
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    • pp.225-246
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    • 2017
  • Excessive dynamic-tension variations on the top-tensioned risers (TTRs) deteriorate the structural integrity and cause potential safety hazards. This phenomenon has become more remarkable in the development of deep-water fields with harsher environmental loads. The conventional prediction method of tension variations in hydro-pneumatic tensioner (HPT) has the disadvantage to underestimate the magnitude of cyclic loads. The actual excessive dynamic tension variations are larger when considering the viscous frictional fluid effects. In this paper, a suppression method of tension variations in HPT is modeled by incorporating the magneto-rheological (MR) damper and linear-force actuator. The mathematical models of the combined HPT and MR damper are developed and a force-control scheme is introduced to compensate the excessive tension variations on the riser tensioner ring. Numerical simulations and analyses are conducted to evaluate the suppression of tension variations in HPT under both regular- and irregular-wave conditions for a drilling riser of a tensioned-leg platform (TLP). The results show that significant reduction of tension variations can be achieved by introducing the proposed system. This research has provided a theoretical foundation for the HPT tension control and related structural protection.

와이어 방전가공기용 와이어의 진동 특성과 장력 변동 조절 (Vibration Characteristics and Tension Control of a Wire in WEDM)

  • 채호중;이승엽
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 추계학술대회논문집
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    • pp.629-635
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    • 2000
  • Vibrational characteristics and tension fluctuation of a translating wire in WEDM are the main problems to deteriorate the cutting accuracy and processing performance. In this paper, we analyze natural frequencies of the wire used in WEDM, both theoretically and experimentally. To reduce the tension variation of the wire. which directly affects cutting performance. we have designed a simply tension reduction device using springs and rollers. It is shown that tension fluctuation is reduced about 25% using the passive tension controller.

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와이어 방전가공기용 와이어의 진동 특성과 장력 변동 저감을 위한 연구 (Vibration Characteristics and Tension Control of a Wire in WEDM)

  • 채호중;이승엽
    • 한국정밀공학회지
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    • 제18권11호
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    • pp.86-92
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    • 2001
  • Vibrational characteristics and tension fluctuation of a translating wire in WEDM are the main problems to deteriorate the cutting accuracy and processing performance. In this paper, we analyze natural frequencies of the wire used in WEDM, both theoretically and experimentally. To reduce the tension variation of the wire, which directly affects cutting performance, we have designed a simply tension reduction device using springs and rollers. It is shown that tension fluctuation is reduced about 35% using the passive tension controller.

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DP보조계류시스템의 위치제어를 위한 격자 기반의 제어목표점 선정 전략 (Grid-Based Set Point Generation Strategy for Position Control of Dynamic Positioning Assisted Mooring System)

  • 최솔미;이재용;이승재;이대수;정광효
    • 한국해양공학회지
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    • 제33권2호
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    • pp.99-105
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    • 2019
  • Unlike typical a dynamic positioning (DP) system, a DP-assisted mooring system must determine a set point (SP) that can ensure a mooring tension safety range to prevent an excessive increase in mooring tension. In this paper, a new algorithm for determining the SP is suggested in order to reduce the tension on all the mooring lines. To determine the SP, a working area around the vessel is represented by a rectangular grid. Thus, the size of the grid area is limited considering the offset of a vessel with a mooring system. At each grid's nodes, the resultant tension from all the mooring lines is estimated using the time history of the tension and vessel's position. The results of static analyses for each grid position are used to estimate the global tension. Consequently, the SP is automatically selected as a position satisfying criterion for minimizing the total tension. In order to validate the suggested algorithm, a motion simulation with the control system in the time domain and a discussion of the results are presented.

열간압연 마무리 공정에서의 비간섭 루퍼제어 방법 (A Non-Interactive Looper Control for Hot Strip Mill)

  • 허윤기
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2000년도 하계학술대회 논문집 D
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    • pp.2513-2515
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    • 2000
  • The Hot Strip Mill(HSM) process consists of reheating furnace, roughing mill, finishing mill and coiler. Reheating furnace heats slab and roughing mill, finishing mill produces strip from this slab. The quality of this production mainly depends on finishing mill, which consists of 6 or 7 stands. Between stands a looper is installed for the better material flow. Automatic gage control(AGC), speed control system and looper system, which are connected with each other, are the main control systems for HSM. The low strip tension can make a loop between stands, which can be caused cobble. On the other hand, high strip tension causes thickness and width reduction, which affects the product quality, and can lead to tear the strip, if it is too high. Because of it, a proper strip tension is needed for better material flow: e.g. A good looper control system is substantial for the better production quality. What is handled in this paper is, the looper controller, which is developed to minimize the fluctuation of width of strip by maintaining an appropriate strip tension between stands and to achieve the stability of the looper control system. And its performance compared with a conventional PID controller is also discussed. The difficulties associated with the maintenance of the constant tension are described.

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냉간압연공정에서 공정변수에 따른 엣지 크랙 성장에 관한 연구 (Study of Edge Crack Growth According to Rolling Condition in Cold Rolling)

  • ;이상호;이성진;이종빈;김병민
    • 소성∙가공
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    • 제18권5호
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    • pp.377-384
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    • 2009
  • The shape of edge cracking in rolling process generally occurred "V" shape. This cracking is successively generated at width edge of strip. The edge cracking is developed to center of strip during rolling process. In the results, the strip is occurred fracture, and the productivity is gone down because of the extensive production time. Accordingly, we need to control crack propagation during rolling process. But, the control of cracking is very difficult in rolling process. Previously the studies of edge cracking were mainly performed on hot rolling process. In this paper, the shape of the edge cracking in rolling was estimated according to process conditions such as initial edge crack size, reduction ratio and tension using FE-simulation and the simplicity experiments on cold rolling process.

열간 사상압연에서 스트립 폭 퍼짐의 공정변수 영향 및 예측에 관한 연구 (The Effect of Process Variables on Strip Width Spread and Prediction in Hot Finish Rolling)

  • 전준배;이경훈;한진규;정진우;김형진;김병민
    • 소성∙가공
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    • 제25권4호
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    • pp.235-241
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    • 2016
  • Dimensional accuracy of hot coil is improved by precise control of thickness profiles, flatness, width and winding profile. Especially, precise width control is important because yield could be increased significantly. Precise width control can be improved by predicting the amount of width spread. The purpose of this study is to develop the advanced prediction model for width spread in hot finish rolling for controlling width precisely. FE-simulations were performed to investigate the effect of process variables on width spread such as reduction ratio, forward and backward tension and initial width at each stand. From the statistical analysis of simulated data, advanced model was developed based on the existing models for strip width spread. The experimental hot rolling trials showed that newly developed model provided fairly accurate predictions on the strip width spread during the whole hot finishing rolling process.

계면촬성제 첨가에 따른 지하수 폭기법의 폭기효율 변화 연구 (Surfactant Aided Air-sparging for Groundwater Remediation)

  • 소효은;최경민;이승재;김헌기
    • 자원환경지질
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    • 제35권5호
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    • pp.421-428
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    • 2002
  • 계면활성제를 사용하여 지하수의 표면장력을 인위적으로 감소하였을 때, 감소된 표면장력이 지하수 폭기시의 폭기 영향권 및 VOC 제거 효율에 미치는 영향을 실험실 규모의 실험을 통하여 규명하였다. 내경 9.5 cm, 길이 100 cm의 유리 컬럼에 계면활성제(sodium dodecyl sulfate, SDS) 및 toluene 100 ppm 포함하는 물로 채운 후 일정한 속도로 공기를 주입하였을 때의 toluene의 제거 속도를 측정하였다. 또한 같은 컬럼에 토양(모래)이 채워진 상태에서 동일한 실험을 반복하였다. 토양이 존재하지 않는 상태에서의 stripping에 의한 toluene의 제거 속도는 표면장력의 감소(계면 활성제 농도의 증가)에 따라 증가하는 것으로 나타났으며, 토양이 존재하는 경우에도 비슷한 결과를 나타내었다. 2차원 유리 상자에 모래와 SBS를 포함하는 물을 채운 후 일정한 공기 유속을 유지하였을 때, 폭기의 영향권(공기의 침투영역)은 물의 표면장력 감소에 따라 현저히 증가하는 것으로 나타났다. 특히 SDS의 critical micelle concentration(CMC)보다 훨씬 낮은 농도에서 폭기 영향권이 최대화하는 것으로 밝혀졌다. 본 연구결과는 폭기에 의한 지하수 오염물질 중, 특히 휘발성 유기오염물질의 제거 공정의 효율을 증대하는데 기여할 것으로 생각된다.

경혈지압치료가 긴장성 두통환자의 추골동맥 혈류속도와 통증감소에 미치는 효과 (The Effects of Appling Acupressure to Acupuncture Points against Headache Reduction and the Vertebral Artery Blood Flow of Tension-type Headache Patients)

  • 이윤호;엄기매;서효석;윤영대
    • Korean Journal of Acupuncture
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    • 제28권2호
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    • pp.49-58
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    • 2011
  • Objectives : The purpose of this study is examining the effects of appling acupressure to acupuncture points (study group) and Interferential current therapy (ICT) to cervical region (control group) on the cerebral blood flow of 20 tension-type headache patients and the reduction of their headaches. For approaching this examination, clinical research was conducted for three weeks those two groups, each contains 10 patients. Methods : We stimulated 7 acupuncture points for headache with the acupressure (for three weeks) and applied ICT to cervical region. Also we measured VAS (visual analogue scale) and the blood flow of the vertebral arteries with TCD (transcranial doppler ultrasonography). Results : (1) When the left and right vertebral artery of study group was compared each time, significant differences were found after the 1st treatment (p<.001). Also the significant differences were found after 2, 3weeks treatment (p<.05). (2) When the Visual Analog Scale of study group were compared periodically, the significant reductions were found after the 1 week treatments (p<.05). Also the significant differences were found after 2, 3 weeks treatments (p<.001). In the case of the control group, the significant reduction were found after the 2 and 3 weeks treatments (p<.001). Conclusions : The acupressure applied to acupuncture points reduced the headache and increased the ratio of cerebral blood flow.