• 제목/요약/키워드: Technique and Tool

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Effect of Ball End Mill Geometry and Cutting Conditions on Machinability of Hardened Tool Steel

  • Jang, Dong-Y.;Won, S.-T.
    • KSTLE International Journal
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    • 제3권1호
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    • pp.17-22
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    • 2002
  • Roughing of tool steel in its hardened state represents a real challenge in the die and meld industry and process improvement depends on research of tool material, coating technique, and lubrication. However, roughing of hardened steels generates extreme heat and without coolant flooding, tool material cannot withstand the high temperature without choosing the right tools with proper coating. This research conducted milling tests using coated ball end mills to study effects of cutting conditions and geometric parameters of ball end mills on the machinability of hardened tool steel. KP4 steel and STD 11 heat treated steels were used in the dry cutting as the workpiece and TiAIN coated ball end mills with side relief angle of 12$^{\circ}$ was utilized in the cutting tests. Cutting forces, tool wear, and surface roughness were measured in the cutting tests. Results from the experiments showed that 85 m/min of cutting speed and 0.32 mm/rev of feed rate were optimum conditions for better surface finish during rough cutting and 0.26mm/rev with the same cutting speed are optimum conditions in the finish cutting.

통계적 기법을 이용한 선삭가공 절삭조건에 따른 공구온도 예측 (A Study on the Tool Temperature Estimation for Different Cutting Conditions in Turning Using a Statistical Method)

  • 송길용;문홍현;박병규;김성청;이응석
    • 한국정밀공학회지
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    • 제19권11호
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    • pp.96-102
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    • 2002
  • This study is on the estimation method of toot temperature for different tool nose radius and cutting conditions in turning. Experimental analysis has been performed in different cutting conditions such as cutting speed, feed rate, and depth of cut for the tool nose radius, 0.4R, 0.8R using SMC workpiece materials. Tool temperature is measured using a thermo-couple which is embedded in the insert tip. Using multiple linear regression method, the tool temperature can be determined as an exponential equation with cutting variables and tool nose diameters for the different tool materials. The equations determined in this study show a good correlation for the cutting conditions and can be used for a tool temperature estimation technique. The result indicates that the tool temperature decreases for increasing the tool nose radius in general. Also, nose radius hardly influences on the tool temperature compared with cutting speed, feed rate and depth of cut. This method will be useful for the estimation of tool life and temperature using limited experimental data for given cutting conditions.

Applying Parallel Processing Technique in Parallel Circuit Testing Application for improve Circuit Test Ability in Circuit manufacturing

  • Prabhavat, Sittiporn;Nilagupta, Pradondet
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.792-793
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    • 2005
  • Circuit testing process is very important in IC Manufacturing there are two ways in research for circuit testing improvement. These are ATPG Tool Design and Test simulation application. We are interested in how to use parallel technique such as one-side communication, parallel IO and dynamic Process with data partition for circuit testing improvement and we use one-side communication technique in this paper. The parallel ATPG Tool can reduce the test pattern sets of the circuit that is designed in laboratory for make sure that the fault is not occur. After that, we use result for parallel circuit test simulation to find fault between designed circuit and tested circuit. From the experiment, We use less execution time than non-parallel Process. And we can set more parameter for less test size. Previous experiment we can't do it because some parameter will affect much waste time. But in the research, if we use the best ATPG Tool can optimize to least test sets and parallel circuit testing application will not work. Because there are too little test set for circuit testing application. In this paper we use a standard sequential circuit of ISCAS89.

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CASE tool을 이용한 전동차 제어감시장치 (TCMS)의 소프트웨어 설계기법 (Software design technique of Train Control and Monitoring System (TCMS) using CASE tool)

  • 한성호;안태기;김원경;최규형
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1997년도 하계학술대회 논문집 A
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    • pp.358-360
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    • 1997
  • The train control and monitoring system(TCMS) is an on board computer system in railway vehicles performing the control, supervisory and diagnostic functions of the complete train. This system replaces a lot of hardwired relays and minimizes the necessaries vehicle wiring thus increasing the reliability of the train. In this paper, we proposed a software design technique of TCMS using CASE tool (SAO+). The TCMS functions are implemented in software easily programmed, using a functional block, graphic programming language. We applied the compressor air module to a case study.

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선삭공정에서 음압과 퍼지 패턴 인식을 이용한 공구 마멸 감시 (Condition Monitoring of Tool wear using Sound Pressure and Fuzzy Pattern Recognition in Turning Processes)

  • 김지훈
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 추계학술대회 논문집
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    • pp.164-169
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    • 1998
  • This paper deals with condition monitoring for tool wear during tuning operation. To develop economic sensing and identification methods for turning processes, sound pressure measurement and digital signal processing technique are proposed. To identify noise sources of tool wear and reject background noise, noise rejection methodology is proposed. features to represent condition of tool wear are obtained through analysis using adaptive filter and FFT in time and frequency domain. By using fuzzy pattern recognition, we extract features, which are sensitive to condition of tool wear, from several features and make a decision on tool wear. The validity of the proposed system is condirmed through the large number of cutting tests in two cutting conditions.

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곡률감지방법을 이용한 망원경의 수차 측정 (MEASUREMENT OF TELESCOPE ABERRATIONS USING CURVATURE SENSING TECHNIQUE)

  • 육인수;선광일
    • 천문학논총
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    • 제19권1호
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    • pp.71-76
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    • 2004
  • We have developed a tool for measuring optical aberrations of telescope. We adopt curvature sensing technique and use the least square method for finding the amplitudes of the Zernike polynomials. This tool runs under the PC Linux system and the PC windows system with Linux emulators such as Cygwin. The program for UNIX system is used for optical alignment of 1.8M optical telescope at the Bohyunsan Optical Astronomical Observatory (BOAO) and the PC based program is used for the Korea Astronomy Observatory (KAO) wide field telescope (named NEOPAT-3). Our tool is found to be efficient for precise measurement of the optical aberrations of telescopes.

Optimal design for face milling cutter by simulation

  • Kim, J.H.;Lee, B.C.;Kim, H.S.
    • 한국정밀공학회지
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    • 제10권2호
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    • pp.76-85
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    • 1993
  • Based on the cutting force model, three-dimensional optimal design model was developed and optimal designed tool which is minimized cutting force is developed by computer simulation technique. In this model the objective function which is minimized resultant cutting force was used and the variables are radial rake angle, axial rake angle, lead angle of the tool. The cutting forces using conventional and optimal tools by simulation, are compared and analyzed in time and frequency domains. In time domain the cutting force of optimal tool in feed direction was more reduced and less fluctuated than that of conventional tool. Cutting forces of optimal tool in X-and Z-directions are shown a little increased than those of conventional tool. In frequency domain amplitude of insert frequency components of optimal tool in feed direction was more reduced than that of convent- ional tool. The amplitudes of insert frequency components of optimal tool in X-and Z-direction are a little increased than those of conventional tool. As the reduction of amplitude and fluctuations of the cutting force, Optimal tool is considered that tool life and surface roughness would be improved, and stable cutting would be expected.

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Focused Ion Beam-Based Specimen Preparation for Atom Probe Tomography

  • Lee, Ji Yeong;Ahn, Jae-Pyoung
    • Applied Microscopy
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    • 제46권1호
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    • pp.14-19
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    • 2016
  • Currently, focused ion beams (FIB) are widely used for specimen preparation in atom probe tomography (APT), which is a three-dimensional and atomic-scale compositional analysis tool. Specimen preparation, in which a specific region of interest is identified and a sharp needle shape created, is the first step towards successful APT analysis. The FIB technique is a powerful tool for site-specific specimen preparation because it provides a lift-out technique and a controllable manipulation function. In this paper, we demonstrate a general procedure containing the crucial points of FIB-based specimen preparation. We introduce aluminum holders with moveable pin and an axial rotation manipulator for specimen handling, which are useful for flipping and rotating the specimen to present the backside and the perpendicular direction. We also describe specimen preparation methods for nanowires and nanopowders, using a pick-up method and an embedding method by epoxy resin, respectively.

자종공무마모계측시스템개발 (System Development for Automatic Tool Wear Measurement)

  • Kim, Y.I.
    • 한국정밀공학회지
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    • 제11권6호
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    • pp.185-199
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    • 1994
  • This study has been performed to present a new automatic tool wear measurement by digital image processing. The purpose of this paper is to develop an automatic tool wear measuring system based on the image processing which can be applied to the quasi-real time measurement of the characteristics of insert tip in turning. Tool wear monitoring is one of the key-problems, for the development of control systems of modern unmanned factory which are not completely solved now. In oredr words at present complete qualitative and quantitative information on tool wear morphology is required, at least on the following aspects : flank wear, its dimensions and distribution on the maximum and mean values on VB pqrqmeter in the various zones of the wearland. crater wear, its main dimensions and values of KT parameters. This research has been performed to this technique made possible by designing a proper lighting system to the worn tool with following features : The flank wear is measured by observing the active cutting part from a proper direction and by lighting the wearland by a diffuser optic system. The crater wear is visualized by lighting the tool by a He-Ne gas laser system developed in this study. By means of this system it is research to evaluate classical parameters of tool wear and to have complete information about tool wear morphology.

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스테인레스강 절삭가공에서 공구의 온도 특성에 대한 실험적 연구 (An Experimental Study of the Temperature Characteristics of a Cutting Tool in Machining of Stainless Steel)

  • 권용기
    • 한국생산제조학회지
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    • 제5권1호
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    • pp.9-16
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    • 1996
  • This is an experimental investigation of the temperature generated in a cutting tool during the machining of stainless steel. The temperature results from the wear of the cutting tool are considered in order to investigate the relation between cause and effect of these factors. This possibility has been tested using a thermocouple technique to record temperature vs. time curves for a variety of cutting conditions. This is done by employing a thermocouple inserted on the tool tip near the major cutting edge. Temperature distributions are calculated using finite element method and compared to the contour maps measured by an optical system. It suggests that the temperature gradients and the tool performance will be dependent on certain facotrs in tool geometry when cutting this material.

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