• Title/Summary/Keyword: Tapped inductor filter

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Feasibility Study of Tapped Inductor Filter Assisted Soft-Switching PWM DC-DC Power Converter

  • Moisseev S.;Sato S;Hamada S;Wakaoka M
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.231-234
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    • 2003
  • This paper presents a novel high frequency transformer linked full-bridge type soft-switching phase-shift PWM control scheme DC-DC power converter, which can be used as power conditioner fur small-scale fuel cell power generation system. Using full-bridge soft-switching DC-DC converter topology makes possible to use low voltage high performance MOSFETs to achieve high efficiency of the power conditioner. A tapped inductor filter is implemented in the proposed soft-switching converter topology to achieve soft-switching PWM constant high frequency operation for a wide load variation range. to minimize circulating and idling currents without using additional resonant circuit and auxiliary power switching devices. The practical effectiveness of the proposed soft-switching DC-DC converter is verified in laboratory level experiment with 1 kW 100kHz breadboard setup using power MOSFETs. Actual efficiency of 94-96$\%$ is obtained for the wide load range

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ZVS Center-Tapped Half-Bridge Zeta Converter with Reduced Output Filter Inductor Size

  • Lee, Jae-Bum;Park, Ki-Bum;Kim, Hyoung-Suk;Seong, Hyun-Wook;Moon, Gun-Woo;Youn, Myung-Joong
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.163-164
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    • 2011
  • In this paper, a new half-bridge zeta converter employing a center-tapped rectifier is proposed. The proposed converter provides a bidirectional powering path in the rectifier. As a result, its improved rectifier voltage waveform reduces the output filter inductor size. Also, it maintains a wide ZVS range due to the characteristic of the conventional single-ended half-bridge zeta converter. The operational principles, the theoretical analysis, and the design considerations of the proposed converter are analyzed. To verify the performance of the proposed converter, experimental results from a 180W prototype are presented.

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Design Methodology for Transformers Including Integrated and Center-tapped Structures for LLC Resonant Converters

  • Jung, Jee-Hoon;Choi, Jong-Moon;Kwon, Joong-Gi
    • Journal of Power Electronics
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    • v.9 no.2
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    • pp.215-223
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    • 2009
  • A design methodology for transformers including integrated and center-tapped structures for LLC resonant converters is proposed. In the LLC resonant converter, the resonant inductor in the primary side can be merged in the transformer as a leakage inductance. And, the absence of the secondary filter inductor creates low voltage stress on the secondary rectifiers and is cost-effective. A center-tapped structure of the transformer secondary side is widely used in commercial applications because of its higher efficiency and lower cost than full-bridge structures in the rectifying stages. However, this transformer structure has problems of resonance imbalance and transformer inefficiency caused by leakage inductance imbalance in the secondary side and the position of the air-gap in the transformer, respectively. In this paper, gain curves and soft-switching conditions are derived by first harmonic approximation (FHA) and operating circuit simulation. In addition, the effects of the transformer including integrated and center-tapped structures are analyzed by new FHA models and simulations to obtain an optimal design. Finally, the effects of the air-gap position are analyzed by an electromagnetic field simulator. The proposed analysis and design are verified by experimental results with a 385W LLC resonant converter.

Double Two Switch Forward Transformer-Linked Soft-Switching PWM DC-DC Power Converter with Tapped Inductor Filters

  • Moisseev Serguei;Koudriavtsev Oleg;Hiraki Eiji;Nakamura Mantaro;Nakaoka Mutsuo;Hamada Satoshi
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.193-197
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    • 2001
  • This paper presents a novel circuit topology of the double two-switch forward type high frequency transformer linked soft-switching PWM DC-DC power converter with tapped inductor filters that can operate under a condition of the low peak voltage stress across the power semiconductor devices and lowered peak current stress through the transformer for some high power applications. This circuit topology of an interleaved two-switch forward soft-switching power converter is proposed in the order to minimize an idle circulating current due to the tapped inductor filter without of any additional active auxiliary resonant-assisted snubber circuits, such as active resonant DC link snubbers and AC link snubbers, active resonant commutation leg link snubbers. The unique advantages of this power converter are less power circuit components and power semiconductor devices, constant frequency PWM scheme, cost effective configuration and wider soft-switching PWM operation range under PWM power regulations load variations. The practical effectiveness of the proposed soft-switching converter circuit topology is tested by simulations and is proved by experimental results received from the 500W-100kHz breadboard setup.

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Development of 3.0[kW]class Fuel Cell Power Conversion System (3[kW]급 연료전지용 전력변환장치의 개발)

  • Suh, Ki-Young
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.2
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    • pp.54-63
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    • 2007
  • Recently, a fuel cell with low voltage and high current output characteristics is remarkable for new generation system. It needs both a DC-DC step-up converter and DC-AC inverter to be used in fuel cell generation system. Therefor, this paper, consists of an isolated DC-DC converter to boost the fuel cell voltage $380[V_{DC}]$ and a PWM inverter with LC filter to convent the DC voltage to single-phase $220[V_{AC}]$. Expressly, a tapped inductor filter with freewheeling diode is newly implemented in the output filter of the proposed high frequency isolated ZVZCS PWM DC-DC converter to suppress circulating current under the wide output voltage regulation range, thus to eliminate the switching and transformer turn-on/off over-short voltage or transient phenomena. Besides the efficiency of 93-97[%]is obtained over the wide output voltage regulation ranges and load variations.

Design of fuel cell power conversion system controlled by TMS32OC31 DSP Chip (TMS32OC31 DSP칩에 의해 제어되는 연료전지용 전력변환장치의 설계)

  • Mun, S.P.;Kwon, S.K.;Suh, K.Y.;Kim, Y.M.
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.351-354
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    • 2006
  • Recently, a fuel cell with low voltage and high current output characteristics is remarkable for new generation system It needs both a DC-DC step-up converter and DC-AC inverter to be used in fuel cell generation system Therefor, this paper, consists of an isolated DC -DC converter to boost the fuel cell voltage 380[$V_{DC}$] and a PWM inverter with LC filter to convent the DC voltage to single phase 220[$V_{AC}$]. Expressly, a tapped inductor filter with freewheeling diode is newly implemented in the output filter of the proposed high frequency isolated ZVZCS PWM DC-DC converter to suppress circulating current under the wide output voltage regulation range, thus to eliminate the switching and transformer turn-on/off over-short voltage or transient phenomena Besides the efficiency of 93-97[%]is obtained over the wide output voltage regulation ranges and load variations.

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Development of 3.0[kW] class Fuel Cell Power Conversion System(I) (3[kW]급 연료전지용 전력변환장치(I)의 개발)

  • Mun, S.P.;Kwon, S.K.;Suh, K.Y.;Kim, Y.M.;Ryu, J.Y.
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.1207-1208
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    • 2006
  • Recently, a fuel cell with low voltage and high current output characteristics is remarkable for new generation system. It needs both a DC-DC step-up converter and DC-AC inverter to be used in fuel cell generation system. Therefor, this paper, consists of an isolated DC-DC converter to boost the fuel cell voltage 380[VDC] and a PWM inverter with LC filter to convent the DC voltage to single-phase 220[VAC]. Expressly, a tapped inductor filter with freewheeling diode is newly implemented in the output filter of the proposed high frequency isolated ZVZCS PWM DC-DC converter to suppress circulating current under the wide output voltage regulation range, thus to eliminate the switching and transformer turn-on/off over-short voltage or transient phenomena. Besides the efficiency of 93-97[%] is obtained over the wide output voltage regulation ranges and load variations.

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The Characteristics Analysis and Design of High-Frequency Isolated Type ZVZCS PS-PWM DC-DC Converter with Fuel Cell Generation System (연료전지 발전시스템에 적용된 고주파 절연형 ZVZCS PS-PWM DC-DC 컨버터의 설계 및 특성 해석)

  • Suh, Ki-Young;Mun, Sang-Pil;Kim, Dong-Hun;Lee, Hyun-Woo;Kwon, Soon-Kurl
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.4
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    • pp.21-28
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    • 2006
  • In this paper, the proposed full-bridge high frequency isolated zoo voltage and zero current switching phase shifted pulse width modulation(ZVZCS PS-PWM)DC-DC converter among fuel cell generation system consist of 1.2[kW] fuel cell of Nexa Power Module, full-bridge DC-DC converter to boost the fuel cell low voltage($28{\sim}43[%]$) to 380[VDC] and a single phase full-bridge inverter is implemented to produce AC output(220[VAC], 60[Hz]). A tapped inductor filter with freewheeling diode is newly implemented in the output filter of the proposed full-bridge high frequency isolated ZVZCS PS-PWM DC-DC converter to suppress circulating current under the wide output voltage regulation range, thus to eliminate the switching and transformer turn-on/off over-short voltage or transient phenomena. Besides the efficiency of $93{\sim}97[%]$ is obtained over the wide output voltage regulation ranges and load variations.

A Study on the ZVS Full Bridge Converters using the New Integrated Magnetics Transformer (새론운 복합변압기를 적용한 영전압 풀브릿지 컨버터에 관한 연구)

  • Ahn, Tae-Young;Bong, Sang-Cheol;Kim, Don-Sik
    • The Transactions of the Korean Institute of Power Electronics
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    • v.13 no.5
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    • pp.396-402
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    • 2008
  • This paper presents the structure and performance of a new Integrated magnetics-based transformer, which can be readily adapted to zero-voltage switching full bridge dc-to-dc converters. The proposed transformer features with two paralleled primary windings and a center-tapped secondary winding. The transformer can be fabricated on standard EE or EI cores where the primary and secondary windings are placed on the outer legs while the output filter inductor is wound on the middle leg. The performance of the proposed transformer is demonstrated with a 100 kHz 720 W experimental dc-to-dc converter which recorded a 92% conversion efficiency at 12 V output voltage.