• 제목/요약/키워드: Tank cover

검색결과 44건 처리시간 0.023초

굴삭기 요소수 탱크 커버의 신규 모델 개발을 위한 CAE 기반 프레스 성형 공정 설계 (Stamping process design to develop a urea tank cover for excavators based on sheet metal forming analysis)

  • 전용준;허영무;윤석현;김동언
    • Design & Manufacturing
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    • 제14권2호
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    • pp.49-55
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    • 2020
  • Recently, when a new component of construction equipment is designed, a stamping process capable of producing parts having high appearance quality and precision has been gaining attention. However, in general, as it is developed based on existing parts made by welding metal sheets and tubes, frequent to die modification occurs, which increases the time and cost of developing new parts. Thus, it is necessary to reduce the cost by shortening the die development period. In this study, a stamping process was designed for the urea tank cover, which is a part for excavators, to reduce the die development period through sheet metal forming analysis. The stamping process was designed by determining the blank holding force after selecting the initial blank shape and size. The round value at the corner was modified such that formability is ensured. After selecting process parameters, the thickness reduction rate and spring-back effect were reviewed.

운량에 따른 태양열 시스템의 성능 분석에 관한 연구 (Study on the Performance Analysis of Solar Heating System with Cloud Cover)

  • 김원석;표종현;조홍현;류남진
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2009년도 하계학술발표대회 논문집
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    • pp.1215-1219
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    • 2009
  • In this study, the performance of solar assisted hybrid heat pump system with cloud cover were analyzed by using experimental method in spring season. It was consisted of concentric evacuated tube solar collector, heat medium tank, heat storage tank, heat pump, and so on. As a result, the solar radiation should be maintained over $4.1\;MJ/m^2$ in order to operate solar heating system for heating. Solar heat of collector wasn't affected by ambient temperature, but cloud cover has a big effect to collector efficiency. In addition, the collector efficiency is about 50-60%, and solar fraction is 40% for this system.

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굴삭기 Tank Cover 부품 뒤틀림 불량 저감에 대한 연구 (A study on reduction of springback defects in excavator tank cover part)

  • 전용준;이하성;김동언;허영무
    • Design & Manufacturing
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    • 제12권1호
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    • pp.52-57
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    • 2018
  • With the recent strengthening of environmental regulations and the need for cost reduction, excavators, a type of construction equipment, are being miniaturized while components are being developed in consideration of stability. In the case of excavator press parts, mainly high-strength steel sheets are being used to enhance stability and reduce weight. However, in the case of high-strength materials, there is a need to research product forming methods to reduce Springback in defects arising in parts assembly due to Springback that result from the internal residual stress that occurs in press forming being released after product forming. Accordingly, regarding the tank cover, an excavator press-forming part, this study selected a method to reduce distortion through analysis of the Springback occurrence rate and Springback causes through a forming analysis. A forming analysis was conducted for the Springback of the tank cover. Deformations of 13.714 mm in the upper part and 6.244 mm in the inner part of the product occurred, while wrinkles occurred on the sides of the product due to uneven thickness. A forming analysis was conducted for the major shapes of the product to investigate the causes of Springback. Distortion deformation due to the bead in the center of the product was confirmed to be a large factor. A Springback reduction method of correcting uneven thickness in the product sides, a Springback reduction method of removing the bead, and a correction method of restriking after the final forming were used in a forming analysis to determine the degree of Springback reduction. For the forming method to correct uneven thickness in the sides, deformation was reduced by 12% in the upper side compared to the existing model, but deformation in the inner side increased by 1%. For the restriking forming method, deformation decreased by 25% in the upper side and 13% in the inner side. For the bead removal method, deformation decreased by 28% in the upper side and 13% in the inner side, the largest Springback correction results. This indicates that the bead has a large affect on Springback.

환원판 덮개를 갖는 원통형 연료탱크의 진동해석 (Vibration of Liquid-filled Cylindrical Storage Tank with an Annular Plate Cover)

  • 김영완
    • 한국소음진동공학회논문집
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    • 제13권10호
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    • pp.751-759
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    • 2003
  • The theoretical method is developed to investigate the vibration characteristics of the sloshing and bulging mode for the circular cylindrical storage tank with an annular plate on free surface. The cylindrical tank is filled with an inviscid and incompressible liquid. The liquid domain is limited by a rigid cylindrical surface and a rigid flat bottom. As the effect of free surface waves Is taken into account in the analysis, the bulging and sloshing modes are studied. The solution for the velocity potential of liquid movement is assumed as a suitable harmonic function that satisfies Laplace equation and the relevant boundary conditions. The Rayleigh-Ritz method is used to derive the frequency equation of the cylindrical tank. The effect of Inner-to-outer radius ratio and thickness of annular plate and liquid volume on vibration characteristics of storage tank is studied. The finite element analysis is performed to demonstrate the validity of present theoretical method.

격판분리 축열조의 히트펌프 성능개선 효과 (Effect of heat pump performance improvement by use of thermal tank with temperature seperation plate)

  • 문종필;이성현;권진경;강연구;이수장
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2011년도 춘계학술대회 초록집
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    • pp.80.1-80.1
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    • 2011
  • This study was carried out in order to estimate the effect of heat pump performance by use of thermal tank with 3 seperation plates which were able to divide thermal tank into 3 chambers that have different temperatures levels. For testing the effect of developed thermal tank which was installed for supplying the heat to the paprika greenhouse in Jinju city. The volume of thermal storage tank was designed for $110m^3$ which was able to cover 30% of heating capacity. The temperature difference was 3 degree Celcius between high temperature and low temperature when only heating circulation was made from heat pump to thermal tank. but 5.5 degree Celcius difference was made when heating circulation of heat pump to thermal thank and hot water supplying circulation of thermal tank to greenhouse was done simultaneously. As a result of this study showed that COP of heat pump was increased by 15% or more than that of using normal thermal tank because heat pump was able to take 3 ~ 5 degree Celcius lower thermal thank water constantly.

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구형 LNG운반선의 탱크지지 구조인 스커트의 좌굴강도에 대한 연구 (A Study on the Buckling Strength of the Skirt Structure in the Spherical LNG Carriers)

  • 김을년
    • 대한조선학회논문집
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    • 제54권5호
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    • pp.393-405
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    • 2017
  • This paper deals with the buckling strength of the skirt structure in the spherical LNG carriers. The spherical cargo tank systems consist of spherical tank, skirt, tank cover, pump tower, etc. The skirt supports the spherical cargo tank and is connected with ship hull structure. It is designed to act as a thermal brake between the tank and the hull structure by reducing the thermal conduction from the tank to the supporting structure. It is built up of three parts, upper aluminum part, middle stainless steel part and lower carbon steel part. The 150K spherical LNG carrier was designed and carried out the strength verification under Classification Societies Rule. The design loads due to acceleration, thermal distribution, self-weight and cargo weight were estimated considering requirements of the Class Rule and numerical simulation analyses. Based on the obtained design loads and experienced project data, the initial structure scantling was carried out. To verify the structural integrity, theoretical and numerical analyses were carried out and strength was evaluated aspect of buckling capacity. The results by LR and DNV design code are shown and discussed.

Experimental investigation of the excitation frequency effects on wall stress in a liquid storage tank considering soil-structure-fluid interaction

  • Diego Hernandez-Hernandez;Tam Larkin;Nawawi Chouw
    • Structural Engineering and Mechanics
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    • 제89권4호
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    • pp.421-436
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    • 2024
  • This research addresses experimentally the relationship between the excitation frequency and both hoop and axial wall stresses in a water storage tank. A low-density polyethylene tank with six different aspect ratios (water level to tank radius) was tested using a shake table. A laminar box with sand represents a soil site to simulate Soil-Structure Interaction (SSI). Sine excitations with eight frequencies that cover the first free vibration frequency of the tank-water system were applied. Additionally, Ricker wavelet excitations of two different dominant frequencies were considered. The maximum stresses are compared with those using a nonlinear elastic spring-mass model. The results reveal that the coincidence between the excitation frequency and the free-vibration frequency of the soil-tank-water system increases the sloshing intensity and the rigid-like body motion of the system, amplifying the stress development considerably. The relationship between the excitation frequency and wall stresses is nonlinear and depends simultaneously on both sloshing and uplift. In most cases, the maximum stresses using the nonlinear elastic spring-mass model agree with those from the experiments.

피로 및 내구성을 고려한 LNG 저장탱크의 수명평가 프로그램 개발 (The Development of Life Evaluation Program for LNG Storage Tank considering Fatigue and Durability)

  • 김정훈;김영구;조영도
    • 한국가스학회지
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    • 제21권3호
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    • pp.39-45
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    • 2017
  • LNG 산업의 핵심시설인 LNG 저장탱크는 주로 9% 니켈강형 내조와 프리스트레스 콘크리트의 외조로 구성되어 있다. 1896년 상업운전 이후 내조의 피로와 외조의 내구성 저하로 인한 구조물 성능 열화의 위험성 증대에 선제적으로 대응할 수 있도록 수명평가 프로그램이 필요하다. 이 연구는 LNG 저장탱크의 내조에 대해 피로평가와 외조의 내구성(탄산화, 염해)을 평가할 수 있는 수명평가 프로그램을 개발하였다. 내조 탱크는 3가지의 주요 시나리오를 정의하여 구조해석과 마이너 손상법칙이 적용된 피로수명 해석이 수행된다. 외조 탱크의 탄산화 평가는 이산화탄소 함량과 침투 깊이 데이터를 이용하여 콘크리트 피복두께에 따른 탄산화 진전을 예측한다. 외조 탱크의 염해 평가는 다양한 입력조건 고려와 신뢰도 있는 결과를 도출하기 위해 공개 프로그램인 Life-365프로그램에 연계하는 방안으로 구축하였다.

Wind loads and wind-resistant behaviour of large cylindrical tanks in square-arrangement group. Part 1: Wind tunnel test

  • Liu, Qing;Zhao, Yang;Cai, Shuqi;Dong, Shilin
    • Wind and Structures
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    • 제31권6호
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    • pp.483-493
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    • 2020
  • Large cylindrical floating-roof tanks, constructed as oil containers, are usually distributed regularly in open area and easily exposed to severe wind loads. However, wind pressures around these grouped squat tanks appear to have not been clearly given in design codes or thoroughly studied in existing researches. This paper conducts a detailed investigation on wind loads on the external wall of a four-tank group in square arrangement. To achieve that, wind tunnel tests are carried out on both empty and full tank groups, considering various wind angles and spacing. Results show that 3 regions in elevation can be identified on the tank shell according to the circumferential wind pressure distribution. The upper 2 regions cover a relatively small portion of the shell where excessive negative pressures are spotted, setting an alarm to the design of the top angle and stiffening rings. By comparing results on grouped tanks to those on an isolated tank, grouping effects concerning wind angle, tank position in group and spacing are discussed. Deviations on pressure distributions that will compromise structural safety are outlined, including the increase of negative pressures, the shift of maximum pressure locations as well as the change of positive pressure range. And, several potentially unfavourable wind pressure distributions are selected for further analyses.

탄산염해에 대한 LNG 저장탱크 PC 외부벽체의 수명평가 및 억제방안 (Service Life Assessment and Restrain Methods of Carbonation Attack on PC Outer Wall of LNG Storage Tanks)

  • 이승림;송일현;김한상
    • 한국가스학회지
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    • 제18권2호
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    • pp.73-80
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    • 2014
  • 본 연구는 현재 신설 중에 있는 삼척 LNG 저장탱크 콘크리트 배합표의 공시체로부터 획득된 촉진 탄산화 시험 결과를 가지고 탄산염해에 대한 내구수명과 그 억제 방안에 대해 평가한 것이다. 그 결과 재령 7일, 28일, 56일에 대한 촉진 탄산화 침투 깊이는 4.45 mm, 9.19 mm, 13.37 mm로 나타났으며, 실제 운영 중 LNG 저장탱크의 철근피복 두께(최소 70 mm부터 최대 100 mm)를 고려하더라도 큰 여유를 보였다 그리고 탄.산화 침투 깊이로부터 획득된 탄산화 속도계수를 가지고 대기 중 환산 $CO_2$ 농도 즉, 0.03%와 0.05%를 각각 고려한 LNG 저장탱크 외조 콘크리트의 설계 피복 두께(70 mm, 80 mm, 90 mm, 100 mm)의 내구수명은 779년, 1,017년, 1,287년, 1,589년과 466년, 609년, 771년, 951년으로 나타났다. 또한, 콘크리트 경화체내 조직구조의 물질이동성 변화와 세공용액의 이온조성 및 수산화칼슘 등 수화생성물의 변화 등에 영향을 미치는 인자들의 조절을 통하여 탄산염해의 억제가 가능할 것으로 보였다.