• Title/Summary/Keyword: Taguchi parameter design

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The Optimization Analysis for the Selection of Cutting Parameters in Turning Operation

  • Hong, Min-Sung;Lian, Zhe-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.97-103
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    • 2001
  • This paper has focused on the Optimization of the cutting parameters for urning operation based on the Taguchi method. Four cutting parameters. nemely, cutting speed, feed depth of cut and nose radius are optimized with consideration of the surface roughness. The design and analysis of experiments are conducted to study the performance characteristic. The effects of these parameters on the surface roughness have been investigated using signal-to-noise(S/N) ratio and analy-sis of variance(ANOVA). The experiments have been performed using coated tungsten carbide inserts without any cutting fluid. Experimental results illustrate the effectiveness of this approach.

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A Study on the Modeling and Implementation of the Analysis of Variability (변동성분석을 위한 실험설계 모형과 실행절차에 대한 연구)

  • An Hae-Il
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.05a
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    • pp.1071-1078
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    • 2006
  • Robust design of products or processes is a way to produce products or processes with less variability on condition that the product specification is met, so that the ratio of nonconforming products can be as minimized as possible. In such models as robust parameter design(RPD) originated by Taguchi and response surface methodology(RSM), the variances of noise variables are assumed to be measurable. However, there are circumstances in which the experimenters are unable to measure noise variables or perhaps are not aware of what the noise variables are. In this paper, it is demonstrated through an example that Taguchi's RPD approach can be conducted within the framework of the analysis of variability, with a view to a comparison of the two methods.

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Optimal Condition Determination of Glass Sealing Parameters using the Design of Experiment (실험계획법을 이용한 유리접합의 최적 공정 조건 결정)

  • Lee, Jong-Gon;Jeon, Euy-Sik
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.78-78
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    • 2009
  • Glass sealing method is used glass bond as called frit in LCD, PDP process. but new sealing method is need to consider the endurance and economy. This paper present the new glass sealing method using high density gas torch in the furnace and process variable are defined by experiment. Taguchi Robust Experimental Design methods were applied for optimizing these four main processing parameters.

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The Optimal Selection of Cutting Parameters in Turning Operation

  • Hong, Min-Sung;Lian, Zhe-Man
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.242-248
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    • 2000
  • This paper has focused on the optimization of the cutting parameters for turning operation based on the Taguchi method. Four cutting parameters, namely, cutting speed, feed, depth of cut and nose radius are optimized with consideration of the surface roughness. The design and analysis of experiments are conducted to study the performance characteristic. The effects of these parameters on the surface roughness have been investigated using the signal-to-noise (S/N) ratio, analysis of variance (ANOVA). The experiments have been peformed using coated tungsten carbide inserts without any cutting fluid. Experimental results illustrate the effectiveness of this approach.

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A Study on the Optimal Cutting Condition of High Speed Feeding Type Laser Cutting Machine by Taguchi Method (다구찌 방법을 이용한 고속 이송방식 레이저 절단기의 최적 절단 조건에 관한 연구)

  • 임상헌;박동근;이춘만
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.77-83
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    • 2004
  • Cutting by a high speed laser cutting machine is one of most effective technologies to improve productivity. This paper has studied to obtain the cutting characteristics and optimal cutting conditions in a high speed feeding type laser cutting machine by Tacuchi method in design of experiments. A Lf(34) orthogonal array is adopted to study the effect of adjustment parameter. The adjustment parameters consist of cutting speed, laser power, laser output duty and assistant gas pressure. And the quality feature is selected as surface roughness of sheet metal. Variance analysis is performed in order to evaluate the effect of adjustment parameters on the quality feature of laser cutting process.

Optimization Design of Dry Adhesion for Wall-Climbing Robot on Various Curvatures Based on Experiment (다양한 곡률에 안정적인 등반 로봇을 위한 건식 점착물질의 실험기반 설계변수 최적화)

  • Liu, Yanheng;Shin, Myeongseok;Seo, TaeWon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.4
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    • pp.398-402
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    • 2014
  • This paper presents the results of a study on the optimal footpad design for vertical climbing on acrylic surfaces with various curvatures used Taguchi methods. For a climbing robot, the adhesion system plays an important role in the climbing process. Only an appropriate adhesion strength will prevent the robot from falling and allow it to climb normally. Therefore, the footpad is a significant parameter for a climbing robot and should be studied. Taguchi methods were used to obtain a robust optimal design, where the design variables were the flat tacky elastomeric shape, area, thickness, and foam thickness of the footpad. Experiments were conducted using acrylic surfaces with various curvatures. An optimized footpad was selected based on the results of the experiments and analysis, and the stability of the wall-climbing robot was verified.

The Robust Parameter Design of Multiple Characteristics with Multiple Objective and Subjective Attributes (다수의 주관적 요소와 객관적 요소를 고려한 다특성치 강건설계)

  • 조용욱;박명규
    • Proceedings of the Safety Management and Science Conference
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    • 2000.11a
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    • pp.251-254
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    • 2000
  • The critical problem in dealing with multiple characteristics is how to compromise the conflict among the selected levels of the design parameters for each individual characteristic. In this study, First, Methodology using SN ratio optimized by univariate technique is proposed and a parameter design procedure to achieve the optimal compromise among several different response variables is developed. Second, to solve the issue on the optimal design for multiple quality characteristics, this study modelled the expected loss function with cross-product terms among the characteristics and derived range of the coefficients of the terms. The model will be used to determine the global optimal design parameters where there exists the conflict among the characteristics, which shows difference in optimal design parameters for the individual characteristics. Third, this paper propose a decision model to incorporates the values assigned by a group of experts on different factors in weighting decision of characteristic. Using this model, SN ratio of taguchi method for each of subjective factors as well as values of weights are used in this comprehensive method for weighting decision of characteristic.

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Optimization Design of the Clinch Stud using the Finite Element Analysis and the Taguchi Method (유한요소해석과 다구찌 방법을 이용한 클린치 스터드의 설계 최적화)

  • Byun, Hong-Seok;Kim, Gang-Yeon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3135-3141
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    • 2013
  • This study derives the optimal conditions for design parameters of clinch stud with high torque resistance and bonding force by using FE simulation and Taguchi method. Maximum forming load and filled rate of material are considered as objective functions. Height and depth of groove with diameter and depth of lobe are chosen as design parameters. These control factors and the friction considered as noise factor are combined by orthogonal array. Forming load and filled rate are evaluated through the simulation. Simulation results are analyzed by using the ratio of signal to noise through Taguchi method. From these results, their optimal combination conditions are proposed. In the order of the most important parameter which affects filled rate, there are the height of lobe, the height of groove, the radius of lobe and the depth of groove.

Simultaneous Optimization for Robust Design using Distance and Desirability Function

  • Kwon, Yong-Man
    • Communications for Statistical Applications and Methods
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    • v.8 no.3
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    • pp.685-696
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    • 2001
  • Robust design is an approach to reducing performance variation of response values in products and processes. In the Taguchl parameter design, the product-array approach using orthogonal arrays is mainly used. However, it often requires an excessive number of experiments. An alternative approach, which is called the combined-array approach, was suggested by Welch et. al. (1990) and studied by others. In these studies, only single response variable was considered. We propose how to simultaneously optimize multiple responses when there are correlations among responses, and when we use the combined-array approach to assign control and noise factors. An example is illustrated to show the difference between the Taguchi's product-array approach and the combined-array approach.

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Optimization Design of a Gas Valve for a LPG Cylinder Using a Taguchi's Experimental Method (다구찌 실험법을 이용한 액화석유가스 용기용 밸브의 최적설계에 관한 연구)

  • Kim, Chung-Kyun;Oh, Kyoung-Seok
    • Journal of the Korean Institute of Gas
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    • v.10 no.4 s.33
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    • pp.23-28
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    • 2006
  • This paper presents the strength safety and the weight reduction analysis of nine gas valve models for a LPG cylinder using a finite element analysis program, MARC and Taguchi's experimental method. The maximum Von Mises stress of a gas valve body represents a safety of a brass valve structure for the given gas pressure of $91kg/cm^2$, which considered a safety factor of a LPG gas cylinder. The weight reduction analysis is very important for reducing a gas flow friction loss and a manufacturing cost as a design parameter. The calculated results present an design model 9 as an optimized design data with 10mm radius of a lower part gas flow pipe A, 6mm radius of an upper part gas flow pipe B and a connecting length 2 mm of tapered pipe D between lower and upper pipes.

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