• Title/Summary/Keyword: Taguchi Dynamic SN ratio

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Determination and Analysis of Signal-to-Noise Ratios for Parameter Design with Dynamic Characteristics (동특성 파라미터설계를 위한 SN비의 결정 및 분석)

  • 김성준
    • Journal of Korean Society for Quality Management
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    • v.26 no.2
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    • pp.17-26
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    • 1998
  • Taguchi's parameter design is a method for quality improvement by making the performance fo a system robust to noise. Parameter design with dynamic characteristics has been recently the subject of much interest. This paper is concerned with a review and a generalization of the Signal-to-Noise (SN) ratio, a quality measure for parameter design with dynamic characteristics, proposed by Taguchi. We present a method for determination and analysis of the generalized SN ratio and illustrate its implementation by example.

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Fan Case Design using Energy Conversion Ideal Function Based Taguchi Dynamic Characteristics (에너지 전환 이상기능 기반 다구찌 동특성을 활용한 Fan Case 설계)

  • Ji, Soo Yoon;Jang, Joong Soon
    • Journal of Korean Institute of Industrial Engineers
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    • v.41 no.1
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    • pp.97-104
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    • 2015
  • An electric-motor which uses electric energy to dry laundry in a dryer generates wind by rotating a fan. The roles of electric motor and fan are crucial for drying. To reduce the noises or vibration, their performances should be improved. However, it requires a relatively high cost to redesign them. In this case, redesigning the fan case rather than the motor or the fan would be easier and cheaper. This paper is to apply Taguchi dynamic characteristic concept with the ideal function of energy conversion to redesign the fan case. Not only the increase of the wind power but also the decrease of noise, vibration and the other side effects are resulted.

LCD Crosstalk Improvement Based on Transformability Taguchi Dynamic Characteristics (전사성 다구찌 동특성을 활용한 LCD Crosstalk 개선)

  • Ji, Soo-Yoon;Jang, Joong-Soon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.4
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    • pp.259-268
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    • 2014
  • Uniform brightness is very crucial for LCD panels, which should be made in during manufacturing. Usually some compensating algorithms are applied to recover the brightness deviation that occurs in actual panels. Although such remedying tools are used, it is very hard to prevent horizontal or vertical crosstalks that represent the brightness level difference in horizontal or vertical direction. This research applied transformability Taguchi dynamic characteristics and "nominal is best" static characteristic simultaneously to design the compensating circuit optimally that may reduce the crosstalks and make uniform brightness level.

Robust Design of a Discrete System Using Taguchi's Standard Signal-to-Noise Ratio (다구치의 표준 SN비를 이용한 이산형 시스템의 로버스트설계)

  • Kim, Seong-Jun
    • Journal of Korean Society for Quality Management
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    • v.27 no.2
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    • pp.101-111
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    • 1999
  • The purpose of Taguchi's robust design lies in quality improvement by making the performance of a system robust against noise. Robust design with continuous performance characteristics has been the subject of much interest. However relatively little work has been done for discrete characteristics such as 0-1, good-medium-bad, etc. This paper is concerned with robust design of a discrete dynamic system. We first investigate the Taguchi method for robust design with discrete dynamic characteristics and discuss his standard error probability (SEP). Then we propose a generalized SEP, which makes it possible to encompass a wider class of robust design problems. An illustration is also given by example.

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A Study on the Improvement of Spot Welding Quality of Wire Cu Alloy by Taguchi Method for Dynamic Characteristics (동특성 다구찌 기법을 통한 Cu합금 와이어의 스폿용접 품질향상 연구)

  • Suk, Ho-sam;Kim, Yeun-sung;Yoo, Choon-burn
    • Journal of Korean Society for Quality Management
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    • v.45 no.4
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    • pp.1003-1020
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    • 2017
  • Purpose: The purpose of this study is to find the optimum working conditions for spot welding of wire Cu alloys to achieve high-level quality. The parts subject to spot welding are brush card assemblies, which are the main module of the electric movement method of the car seat. Methods: In this study, the signal-to-noise ratio(SN ratio) and the loss function [L(y)] are used as Taguchi method for dynamic characteristics. Results: The results of the study are as follows. First, the analysis of variance using SN ratio showed 6 significant factors(p = 0.1% or less) among 7 factors except press force. Second, the optimal design of the dynamic characteristics is the tip exchange cycle: 50,000 ea., the welding time is 110 ms, the pressing force is 11 kgf/cm2, the rise time is 40 ms, and the tip dressing is 3,000 ea., Tip angle is 12o and electric current is 1,800 A. Conclusion: The validity of the spot welding process of the manufacturer's brush card assembly was verified and proved to be consistent with the study results. The results of this study are expected to standardize the welding conditions and guarantee the quality level required by the customers.

Robust Optimization of the Automobile Rearview Mirror for Vibration Reduction (승용차용 후사경의 진동 저감을 위한 강건최적설계)

  • 황광현;이광원;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.198-206
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    • 1999
  • An automobile outside rear view mirror system has been analyzed and designed to reduce vibration with a finite element model. model analysis is conducted for the calculation of natural frequencies. harmonic analysis is utilized to estimate the displacements of the glass surface under dynamic loads. The model is verified with the vibration experiment of the parts and the assembled body. The structure of the mirror system is optimized for the robustness defined by the Taguchi concept. At first, many potential design variables are defined. Final design variables are selected based on the amount of contribution on the objective function. That is, sensitive variables are chose. The SN ratio in the Taguchi method is replaced by an objective function with the mean and the standard deviation of the quality characteristic. The defined objective function is appropriate in the structural design in that the vibration displacements are minimized while the robustness is improved.

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A Study on Dynamic Parameter Design Procedure Considering the Signal Factor and the Quality Characteristics with Continuous Variable (신호인자와 특성치가 연속형 변수인 경우를 고려한 동적파라미터 설계 절차에 관한 연구)

  • 배홍석;이만웅;송서일
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.39
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    • pp.243-254
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    • 1996
  • In this study, a model and an analysis method for parameter design is presented a linear relation between the input signal and the ideal value of a performance characteristic. Furthermore, There presented a new performance measure, expected quality loss after adjustment, which is proved to be equivalent to Taguchi's SN ratio approximately. On the basis of this, a two-step optimization procedure is proposed for parameter design considering the signal factor and the quality characteristics with continuous variable. Proposed procedure and Taguchi two-stage procedure are compared.

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A Note on Generalized Signal-to-Noise Ratios (일반적인 SN비에 관한 소고)

  • 임용빈;이영조
    • Journal of Korean Society for Quality Management
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    • v.25 no.4
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    • pp.88-98
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    • 1997
  • For quality improvement, it is important to reduce variations of the quality characteristic. That can be achieved by the a, pp.ication of parameter design methodology to make the performance of the quality characteristic robust over the variety of noise conditions. Taguchi has used the signal-to-noise ratios for that purpose. For the static target characteristic and the dynamic characteristic problem, we propose a reasonable generalized SN ratio and p-value plot for identifying dispersion factors. The orginal idea of the p-value plot in from the gamma-plot in Lunani, Nair & Wasserman(1995). The graphic advantage of the p-value polt for identifying dispersion factors is illustrated through constructed examples.

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Steel Plate Faults Diagnosis with S-MTS (S-MTS를 이용한 강판의 표면 결함 진단)

  • Kim, Joon-Young;Cha, Jae-Min;Shin, Junguk;Yeom, Choongsub
    • Journal of Intelligence and Information Systems
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    • v.23 no.1
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    • pp.47-67
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    • 2017
  • Steel plate faults is one of important factors to affect the quality and price of the steel plates. So far many steelmakers generally have used visual inspection method that could be based on an inspector's intuition or experience. Specifically, the inspector checks the steel plate faults by looking the surface of the steel plates. However, the accuracy of this method is critically low that it can cause errors above 30% in judgment. Therefore, accurate steel plate faults diagnosis system has been continuously required in the industry. In order to meet the needs, this study proposed a new steel plate faults diagnosis system using Simultaneous MTS (S-MTS), which is an advanced Mahalanobis Taguchi System (MTS) algorithm, to classify various surface defects of the steel plates. MTS has generally been used to solve binary classification problems in various fields, but MTS was not used for multiclass classification due to its low accuracy. The reason is that only one mahalanobis space is established in the MTS. In contrast, S-MTS is suitable for multi-class classification. That is, S-MTS establishes individual mahalanobis space for each class. 'Simultaneous' implies comparing mahalanobis distances at the same time. The proposed steel plate faults diagnosis system was developed in four main stages. In the first stage, after various reference groups and related variables are defined, data of the steel plate faults is collected and used to establish the individual mahalanobis space per the reference groups and construct the full measurement scale. In the second stage, the mahalanobis distances of test groups is calculated based on the established mahalanobis spaces of the reference groups. Then, appropriateness of the spaces is verified by examining the separability of the mahalanobis diatances. In the third stage, orthogonal arrays and Signal-to-Noise (SN) ratio of dynamic type are applied for variable optimization. Also, Overall SN ratio gain is derived from the SN ratio and SN ratio gain. If the derived overall SN ratio gain is negative, it means that the variable should be removed. However, the variable with the positive gain may be considered as worth keeping. Finally, in the fourth stage, the measurement scale that is composed of selected useful variables is reconstructed. Next, an experimental test should be implemented to verify the ability of multi-class classification and thus the accuracy of the classification is acquired. If the accuracy is acceptable, this diagnosis system can be used for future applications. Also, this study compared the accuracy of the proposed steel plate faults diagnosis system with that of other popular classification algorithms including Decision Tree, Multi Perception Neural Network (MLPNN), Logistic Regression (LR), Support Vector Machine (SVM), Tree Bagger Random Forest, Grid Search (GS), Genetic Algorithm (GA) and Particle Swarm Optimization (PSO). The steel plates faults dataset used in the study is taken from the University of California at Irvine (UCI) machine learning repository. As a result, the proposed steel plate faults diagnosis system based on S-MTS shows 90.79% of classification accuracy. The accuracy of the proposed diagnosis system is 6-27% higher than MLPNN, LR, GS, GA and PSO. Based on the fact that the accuracy of commercial systems is only about 75-80%, it means that the proposed system has enough classification performance to be applied in the industry. In addition, the proposed system can reduce the number of measurement sensors that are installed in the fields because of variable optimization process. These results show that the proposed system not only can have a good ability on the steel plate faults diagnosis but also reduce operation and maintenance cost. For our future work, it will be applied in the fields to validate actual effectiveness of the proposed system and plan to improve the accuracy based on the results.