• Title/Summary/Keyword: TIG 용접

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Optimization of the Heat Input Condition on Arc Welding (아아크 용접시 입열 조건의 최적화에 관한 연구)

  • 박일철;박경진;엄기원
    • Journal of Welding and Joining
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    • v.10 no.2
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    • pp.32-42
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    • 1992
  • A method of optimization of process parameters in Arc Welding has been discussed in this paper. The method of investigation is based on the numerical calculation of weld bead by a finite element method and non-linear optimization technique is applied to estimated the optimization process parameters from the numerical calculation. The common package program(ANSYS 4.4A) was used to obtain the process parameters for a thin plate arc welding (TIG, CO$_{2}$). The results on some test are satisfactory and the used method of this paper is a useful guide to the optimum welding condition.

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The Strain Measurement of Butt Welded Zone by the Laser System (레이저 응용계측에 의한 용접부 스트레인 측정)

  • 성백섭;차용훈;박창언;김일수;김덕중;이연신;김인주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.119-124
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    • 2001
  • Currently knowledge of strain in welds has mainly been obtained form strain gaging method:; that is directly attaching most of the material to the gate. The very few non-contact method are still in the early stage. One of the non-contact methods is by the use of the laser that has high-level of the accuracy for the measurement, and this laser also has excellent characteristics on which many studies for its applications are focused throughout the many fields. The dissertation is on the measurement of the strain caused by the characteristics and the temperature changes of the TIG welded zone which is used with 3D ESPI system that is functionally modified through the laser ESPI system. This system employed the aluminum sheet-metal which are mainly used for the steel plate such as for the electronics, chemisry, food instrument and electronic appliances.

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The Strain Measurement of Butt Welded Zone by the Laser System (레이저 계측에 의한 맞대기 용접부의 스트레인 측정)

  • 성백섭;차용훈;박창언;김일수;김덕중;이연신;손준식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.155-161
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    • 2001
  • Currently knowledge of strain in welds has mainly been obtained from strain gaging method; that is directly attaching most of the material to the gage. The very few non-contact method are still in the early stage. One of the non-contact methods is by the use of the laser that has high-level of the accuracy for the measurement, and this laser also has excellent characteristics on which many studies for its applications are focused throughout the many fields. The dissertation is on the measurement of the strain caused by the characteristics and the temperature changes of the TIG welded zone which is used with 3D ESPI system that is functionally modified through the laser ESPI system. This system employed the aluminum sheet-metal which are mainly used for the steel plate such as for the electronics, chemistry, food instrument and electronic appliances.

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A Study on the PFC of Inverter TIG Welder with Dynamic Load Characteristics (동적 부하 특성을 갖는 인버터 TIG 용접기의 역률 개선에 관한 연구)

  • Lee, T.W.;Kim, J.M.;Won, C.Y.;Kim, K.S.;Choi, K.H.;Mok, H.S.
    • Proceedings of the KIEE Conference
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    • 1998.07f
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    • pp.2121-2123
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    • 1998
  • In recent years, A PWM Converter or Switched Mode Converter with high power factor and sinusoidal input current have got widespread studied. But, Almost all of studies is based on linear load. This paper reports on research aimed at achieving high power factor and sinusoidal input current waveform for electronic arc welder, which has nonlinear dynamic characteristics. It is shown that simulation result yield its property.

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Evaluation of Welding Soundness of Titanium-Copper Explosive-Bonded Dissimilar Clad Plate by TIG Welding (타이타늄-구리 폭발압접 이종 클래드 판재의 TIG 용접 건전성 평가)

  • Jo, Pyeong-Seok;Youn, Chang-Seok;Hwang, Hyo-Woon;Lee, Dong-Geun
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.2
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    • pp.66-74
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    • 2021
  • Cladding material, which can selectively obtain excellent properties of different metals, is a composite material that combines two or more types of dissimilar metals into one plate. The titanium-copper cladding material between titanium which has excellent corrosion resistance and copper which has high thermal and electrical conductivity, are highly valuable composite materials. It can be used as heat exchangers with high conductivity under severe corrosion conditions. In order to apply the clad plate to the heat exchanger, it must be manufactured in the form of a tube and additional welding is required. It is important to select the cladding material manufacturing process and the welding process. The process of manufacturing the cladding material includes extrusion, rolling, and explosive bonding. Among them, the explosive bonding process is suitable for additional welding because no heat-affected zone is formed. In this study TIG welding of the explosive-bonded dissimilar clad plates was successfully performed by butt welding. The microstructures and bonding interface of the welded part were observed, and the effect of the bonding layer at the welding interface and the intermetallic compounds on the mechanical properties and tensile plastic deformation behaviors were analyzed. And also the integrity of TIG-welded dissimilar part was evaluated.

Development of DC-DC Converter for Arc Welding Machines using A Novel Half Bridge Soft Switching PWM Inverter (새로운 하프 브리지 소프트 스위칭 PWM 인버터를 이용한 용접기용 DC-DC 컨버터의 개발)

  • Kwon, Soon-Kurl;Mun, Sang-Pil
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.45 no.4
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    • pp.60-67
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    • 2008
  • This paper presents a new full-bridge soft switching PWM DC-DC converter circuit topology that adding two switcher, two lossless snubber quasi-resonance capacity, two diode to power source for general welding machine. This half bridge soft switching Is low voltage hight current output that first coil current is smaller than second coil current in high frequency transformer can be obtained with decreasing path loss in conventional DC bus line switcher. As it operate ZCS/ZVS in full range, high frequency, high efficiency and high output are implemented at low voltage and high DC current switching power supplies. All of this items are got from simulation and the result of experiment. If make up for the weak points of this proposed circuit, it will be used more easily for next generation TIG, MIG and MAG type of arc-welding machine.

Development of Arc Welding Machines DC-DC Converter using A Novel Full-Bridge Soft Switching PWM Inverter (새로운 풀-브리지 소프트 스위칭 PWM 인버터를 이용한 용접기용 DC-DC 컨버터의 개발)

  • Kwon, Soon-Kurl;Mun, Sang-Pil
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.6
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    • pp.26-33
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    • 2008
  • This paper presents a new full-bridge soft switching PWM DC-DC converter circuit topology that adding one switcher, one lossless snubber quasi-resonance capacity to power source for general welding machine This full-bridge soft switching DC-DC convoter· topology can applicable 600[V] switching device (IGBT)incase of AC 400[V] common power source because the voltage of active switcher is 1/2 of DC bus line voltage. And low voltage hight current out)ut that first coil current is smaller than second coil current in high frequency transformer can be obtained with decreasing path loss in conventional DC bus line switcher. As it operate ZCS/ZVS in full range, high frequency, high efficiency and high output are implemented at low voltage and high DC current switching power supplies. All of this items are got from simulation and the result of experiment. If make up for the weak points of this proposed circuit, it will be used more easily for next generation TIG, MIG and MAG type of arc-welding machine.

Welding characteristics of Metal bellows using a pulsed Nd:YAG laser (펄스 레이저를 이용한 벨로우즈 용접특성에 관한연구)

  • Kim, Jeng-O;Lee, Jae-Hoon;Suh, Jeong;Lee, Seung-Woo
    • Laser Solutions
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    • v.15 no.1
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    • pp.10-14
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    • 2012
  • Pulse laser welding was performed on C22 metal bellows. The results can be summarized as follows: Laser welded metal bellows had less thermal distortion, narrow HAZ, high aspect ratio in comparison with other welding processes like TIG, Plasma welding. Laser welded bellows has higher tensile strengths than that C22 base metal. The value of hardness in laser weld metal was measured 100-120 Hv, it was decreased compared to the base metal. It is reasoned that due to the annealed by heat input during the laser welding.

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The application of forman equation for fatigue crack propagation in welding residual stress region (溶接殘留應力領域에서의 疲勞균열傳播에 대한 Forman式의 適用)

  • 김상철;이용복
    • Journal of Welding and Joining
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    • v.5 no.1
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    • pp.42-56
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    • 1987
  • Fatigue Fracture behaviors of the TIG-welded aluminum alloys, such as Al 2024-T4, A1 5050-0 and Al 7075-T7 were investigated when a crack propagated from tensile residual stress region and compressive residual stress region. The experimental values were compared with the values expected by the Forman equation. The experimental results are summarized as the following: (1) In case of fatigue crack propagation from residual stress region, the values predicted by Forman equation were Found to exactly corresponded to the experimental values. (2) When the stress intensityfactors affected by compressive residual stress, Kres, were greater than the stress intensity factors by minimum applied stresses. Kmin, the Forman equation was found to be improper to be applied directly, but the equation appeared to be proper, if the stress ratio was modified to zero. (3) The experimental results confirmed that residual stress was relaxed by repeated tensile loading and the relaxing trend was greater in case of compressive residual stress than that of tensile residual stress.

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