• 제목/요약/키워드: TIG 용접

검색결과 219건 처리시간 0.026초

지능제어 알고리즘을 이용한 펄스 인버터 TIG 용접기의 성능 향상 (Performance Improvement of TIG Welders Using Intelligent Control Algorithm)

  • 김규식
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2000년도 전력전자학술대회 논문집
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    • pp.556-559
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    • 2000
  • Pulse inverter-type TIG(Tungsten Inert Gas) arc welders are studied to investigate the dynamic performance of welding. Welding currents are controlled to be pulse waveforms resulting in stable are better welding performance. The hybrid-type controller is proposed to control the welding current. Todemonstrate the practical significance of our results we present some simulation results.

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LabVIEW를 이용한 TIG 용접 자동 전압 제어 장치 개발 (Development of Automatic Voltage Control Equipment using LabVIEW Software)

  • 송상은;정영철;조영태;정윤교
    • 한국기계가공학회지
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    • 제16권1호
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    • pp.112-117
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    • 2017
  • The arc, generated by Tungsten Inert Gas(TIG) welding, is stable and provides excellent quality of the weld. Since automation is difficult, a lot of work is performed by hand. In addition, to obtain the uniform weld quality is difficult when using a base metal having a nonuniform welding line, or when welding inside a pipe. Generally, TIG welding power has the characteristic of constant-current. The welding voltage is changed in proportion to the arc length. Hence, the automatic voltage control equipment should be applied at the TIG welding system. The automatic voltage control equipment has been designed using LabVIEW software. It consists of a manufactured voltage divider circuit, and jig for moving the torch. The voltage measurements and driving of the motor were performed through the algorithm implementation in LabVIEW. Welding was conducted while increasing the arc length. In this process, it was confirmed that the automatic voltage control equipment kept the arc length constant.

알루미늄합금의 표면강화에 관한 연구 - Al 5083에 대한 TIG overlay 경화 - (A Study on the Surface Harding of Aluminum Alloy - TIG Overlay Hardening of Al 5083-)

  • 이영호;강원석;이규천
    • Journal of Welding and Joining
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    • 제15권1호
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    • pp.135-148
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    • 1997
  • It was attempted to improve wear resistance and durability under the load surface pressure that make a formation of the thick (mm-order) hard-surfacing layer for aluminum alloy of 5083. The thick hard layers were formed on the surface of 5083 by TIG overlay method. Al-(25.4, 33.6, 45.7 mass%) Cu filler metals which were newly developed were overlaid on two base metals forming the one bead, one layer and two layers. The investigation was made on the characteristics of hardening and wear resistance in relation to the microstructure of overlaid layers with selection of optimum overlaying condition.

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가변 극성 아크의 알루미늄 용접성 향상에 관한 연구 (Weldability Increase of Aluminum by Variable Polarity Arc)

  • 조정호
    • Journal of Welding and Joining
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    • 제32권1호
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    • pp.108-111
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    • 2014
  • Low arc weldability of aluminum alloy is enhanced by applying variable polarity TIG and the result is theoretically investigated to figure out the mechanism. Conventionally, it is well known fact that DCEP (reverse polarity) arc is effective on aluminum welding. The reason is due to oxide layer removal by plasma ion bombardment and therefore it is named as cleaning effect. Another fact of polarity characteristic is that DCEN shows higher heat input efficiency therefore conventional variable polarity arc used to apply DCEP portion as small as possible. However, higher DCEP portion shows bigger weldment in this research and it is explained by adopting a theory of arc concentration on oxide layer with tunneling effect which was not clearly mentioned before in several variable polarity TIG welding research. Disagreement between variable polarity TIG welding result and conventional arc polarity theory is rationally explained for the first time with help of electron emission theory.

STS304 TIG 용접시 발생하는 잔류응력과 열응력 해석에 관한 연구 (A Study on the Analysis of the Thermal Stress and Residual Stress in Process of STS304 TIG Welding)

  • 고준빈;박희상
    • 한국공작기계학회논문집
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    • 제17권5호
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    • pp.1-10
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    • 2008
  • Residual stress caused in the weldments with high restraint force are often during welding observed in the weldments of large size nozzles or radial tanks. The reason is that quantitative analysis about thermal stresses during welding is lack for this weldments. To verify Finite Elements Method(FEM) theory, the temperature was measured with thermocouple in a real time in this paper. Also analysis of the thermal stress for welding condition is performed by ABAQUS program package on various welding condition in 304 stainless steel butt welding.

용접지단부의 후처리에 따른 하중비전달형 필렛용접부의 피로특성 (Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints according to Post-Processing in Weld Bead Toes)

  • 홍성욱;경갑수;최동호;용환선
    • 한국강구조학회 논문집
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    • 제12권6호
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    • pp.701-713
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    • 2000
  • 본 연구에서는 하중비전달형 필렛용접부를 대상으로 순수휨 상태에서 그라인딩 처리 및 TIG 처리에 따른 피로강도 향상정도 및 피로특성을 정량적으로 평가하기 위해서 일련의 4점 휨실험을 실시하였다. 피로실험결과 그라인딩 처리한 경우와 TIG 처리한 경우 $2{\times}106$회 피로강도가 한등급 향상되는 것을 알 수 있었으며, 국내 외의 피로설계기준에서 규정하고 있는 피로강도등급을 대체로 만족하고 있음을 알 수 있었다. 용접지단부의 기하학적 형상에 대한 매개변수해석결과 하중비전달형 필렛용접부에서 응력집중계수에 영향을 미치는 인자는 곡률반경과 비드접선각도임을 알 수 있었다. 한편 파괴역학적 해석 결과 피로균열 발생초기에는 균열보정계수에 가장 큰 영향을 미치는 인자는 기하학적 형상 보정계수임을 알 수 있었으며, 상대깊이가 0.4 이상이 되면 기하학적 형상보정계수 보다는 유한판 보정계수가 보다 큰 영향을 미치는 것을 알 수 있었다. 또한 유한요소해석결과로부터 산정한 응력확대계수범위와 피로균열성장속도의 관계식으로부터 하중비전달형 필렛용접부의 피로수명을 비교적 정확하게 산정할 수 있었다.

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304 스테인리스강의 용접부위의 부식특성에 관한 전기화학적 평가 (Electrochemical Evaluation of Corrosion Property of Welding Zone of 304 Stainless Steel)

  • 문경만;김윤해;김종도;이명훈;김진경
    • 한국해양공학회지
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    • 제23권4호
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    • pp.58-63
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    • 2009
  • Two kinds of welding methods are used for austenitic 304 stainless steel: laser welding and TIG welding. The difference in the corrosion characteristics of the welded zone between these two welding methods was investigated using electrochemical methods, such as corrosion potential measurements, polarization curves, cyclic voltammograms, etc. The Vickers hardnesses of all the welded zones (WM: Weld Metal, HAZ: Heat Affected Zone, BM: Base Metal) showed relatively higher values in the case of laser welding than for TIG welding. Furthermore, the corrosion current densities of all the welding zones showed lower values compared to TIG welding. In particular, the corrosion current density of the HAZ with TIG welding had the highest value of all the welding zones, which suggests that chromium depletion due to the formation of chromium carbide appears in the HAZ, which is in the range of the sensitization temperature. Thus, it can easily be corroded with a more active anode. Consequently, we found that the corrosion resistance of all of the welding zones for austenitic 304 stainless steel could apparently be improved by using Laser welding.