• Title/Summary/Keyword: TBM excavation data

Search Result 55, Processing Time 0.04 seconds

Evaluation of the applicability of TBM performance prediction models based on field data (현장 굴진자료 분석에 의한 TBM 성능예측모델의 적용성 평가)

  • Oh, Ki-Youl;Chang, Soo-Ho;Kim, Sang-Hwan
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2008.03a
    • /
    • pp.803-812
    • /
    • 2008
  • Along with the increasing demand for automatic and mechanical tunnel excavation methods in Korea, the Tunnel Boring Machine (TBM) method of tunnel excavation has become increasingly popular. However, in spite of this rising demand, few studies have been performed on the TBM method, in Korea. For this reason, this study focused on evaluation of the applicability of TBM performance prediction models based on field data in order to contribute to the basic and essential parts of TBM designation and the TBM method of tunnel excavation in Korea. These rock properties can be defined as the mechanical and physical factors of rock that have an influence on a disc cutter's ability to cut rock, and provide information for the evaluation of the applicability of field data. Based on outcomes from these tests, applicability of the prediction model was evaluated and the predicted performance of a TBM was compared with real field data obtained from four different TBM construction sites in Korea.

  • PDF

Development of shield-TBM scale model system for excavation of curved section (급곡구간 굴착을 위한 쉴드-TBM 축소모형 장비 시스템 개발)

  • Kong, Min-Teak;Kim, Yeon-Deok;Lee, Kyung-Heon;Hwang, Beoung-Hyeon;An, Jun-Kyu;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.21 no.6
    • /
    • pp.849-860
    • /
    • 2019
  • This paper is a study on the development of equipment system to obtain data on stability in excavation of sharp curve section of Shield TBM. Shield TBM equipment is being used a lot recently for tunnel excavation. Excavation may result in inevitable detours by buildings above the ground or existing underground structures. Preconstruction simulation is required to verify the stability of the construction in case of this. Therefore, it is necessary to establish an automated control system through the development of this equipment system and conduct simulation through simulation of excavation model in the sharp curve section. A system shall be developed to control the left and right angles and thrust of the equipment, and to view data on the earth pressure and propulsion pressure of the equipment in real time during excavation. With this system, the necessary data can be collected for field testing through excavation method and excavation simulation by angle. It is expected that it will be very useful in assessing the actual Shield TBM by conducting a scale-down model experiment.

Shield TBM disc cutter replacement and wear rate prediction using machine learning techniques

  • Kim, Yunhee;Hong, Jiyeon;Shin, Jaewoo;Kim, Bumjoo
    • Geomechanics and Engineering
    • /
    • v.29 no.3
    • /
    • pp.249-258
    • /
    • 2022
  • A disc cutter is an excavation tool on a tunnel boring machine (TBM) cutterhead; it crushes and cuts rock mass while the machine excavates using the cutterhead's rotational movement. Disc cutter wear occurs naturally. Thus, along with the management of downtime and excavation efficiency, abrasioned disc cutters need to be replaced at the proper time; otherwise, the construction period could be delayed and the cost could increase. The most common prediction models for TBM performance and for the disc cutter lifetime have been proposed by the Colorado School of Mines and Norwegian University of Science and Technology. However, design parameters of existing models do not well correspond to the field values when a TBM encounters complex and difficult ground conditions in the field. Thus, this study proposes a series of machine learning models to predict the disc cutter lifetime of a shield TBM using the excavation (machine) data during operation which is response to the rock mass. This study utilizes five different machine learning techniques: four types of classification models (i.e., K-Nearest Neighbors (KNN), Support Vector Machine, Decision Tree, and Staking Ensemble Model) and one artificial neural network (ANN) model. The KNN model was found to be the best model among the four classification models, affording the highest recall of 81%. The ANN model also predicted the wear rate of disc cutters reasonably well.

A Study on Advance Rate under the Operating Conditions of EPB Shield TBM Based on TBM Operation Data (현장 굴진자료 분석에 의한 토압식 쉴드 TBM의 운전조건과 굴진속도 연구)

  • An, Man Sun;Lim, Kwang-Su;Kim, Kyong Ju
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.31 no.6D
    • /
    • pp.839-848
    • /
    • 2011
  • TBM (Tunnel Boring Machine) tunnel should be carry out with the adopted machine until the end of excavation because of impossibility of replacement or modification of machine. Observation of the face of the tunnel is difficult, especially in EPB(Earth Pressure Balance) shield TBM, predict changes in the ground condition with analyzing data, collected during the excavation, and it should be reflected in construction. Until recently, subjects of studies on TBM are mainly the determination of machine and the development of advance rate prediction model, according to the characteristics of ground which is the target of excavation. However, study focused on the estimation of ground conditions and the improvement in operational methods using excavation data of TBM equipment, the principal of the excavation, has been done not so much. This study examine the variances in advance rate depending on changes in operating conditions and evaluate the optimal operating conditions of adopt machine, using working data obtained from EPB shield TBM project. The result of this study is suggested as follows. First, cutter head RPM and total thrust force are biggest influences on advance rate, Second, it is recommended for proper advance rate that total thrust force is controlled while optimum cutter head RPM is kept, Third, according to the increasing trend of total thrust force, the changes in ground conditions can be predicted, the appropriate operating conditions can be determined.

Analysis of Excavation Speed and Direct Construction Cost Based on the Operating Productivities of TBM Method Site (TBM 굴착 공법 적용 현장의 생산성 분석을 통한 암질별 굴진속도 및 직접공사비 분석)

  • Song, Young Sun;Park, Hong Tae
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.32 no.6D
    • /
    • pp.637-643
    • /
    • 2012
  • This research collected work drilling report of TBM method site developed by WRITH company to TBM equipment company in Germany and analyzed work operating productivity. Based Oil the data analyzed TBM operating productivity, This research derived and presented excavation speed (m/day) by TBM diameter (3.0m, 3.5m, 3.8m) and rock. Also, based on the excavation speed (m/day) by TBM diameter, This research estimated a day direct construction cost and total direct construction costs by applying a direct construction cost which spent on per 1m. When we perform a similar geological construction in the future, excavation speed and direct construction cost which were derived by TBM diameter and rock is thinking the effective utilization data to estimate construction cost and plan schedule management before the start of construction.

Improvement Plan of Excavation Performance Based on Shield TBM Performance Prediction Models and Field Data (쉴드 TBM 성능예측모델과 굴진자료 분석을 통한 굴진성능 개선방안)

  • Jung, Hyuksang;Kang, Hyoungnam;Choi, Jungmyung;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
    • /
    • v.11 no.2
    • /
    • pp.43-52
    • /
    • 2010
  • Shield method is the tunnel boring method that propels a steel cylinder in the ground and excavates tunnels at once. After Marc Isambard Brunel started using the method for the Thames Riverbed Tunnel excavation in London, many kinds of TBM (Tunnel Boring Machine) developed and applied for the construction of road, railway, electricity channel, pipeline, etc. In comparison with NATM concept that allows to observe ground condition and copes with difficulty. The machine selected before starting construction is not able to be changed during construction in shield TBM. Therefore the machine should be designed based on the ground survey result and experiment, so that the tunnel might be excavated effectively by controlling penetration speed, excavation depth and cutter head speed according to the ground condition change. This research was conducted to estimate penetration depth, excavate speed, wear of disc cutter on Boondang Railway of the Han Riverbed Tunnel ground condition by TBM performance prediction models such as NTNU, $Q_{TBM}$, Total Hardness, KICT-SNU and compare the estimated value with the field data. The estimation method is also used to analyze the reason of poor excavation efficiency at south bound tunnel.

Prediction of Disk Cutter Wear Considering Ground Conditions and TBM Operation Parameters (지반 조건과 TBM 운영 파라미터를 고려한 디스크 커터 마모 예측)

  • Yunseong Kang;Tae Young Ko
    • Tunnel and Underground Space
    • /
    • v.34 no.2
    • /
    • pp.143-153
    • /
    • 2024
  • Tunnel Boring Machine (TBM) method is a tunnel excavation method that produces lower levels of noise and vibration during excavation compared to drilling and blasting methods, and it offers higher stability. It is increasingly being applied to tunnel projects worldwide. The disc cutter is an excavation tool mounted on the cutterhead of a TBM, which constantly interacts with the ground at the tunnel face, inevitably leading to wear. In this study quantitatively predicted disc cutter wear using geological conditions, TBM operational parameters, and machine learning algorithms. Among the input variables for predicting disc cutter wear, the Uniaxial Compressive Strength (UCS) is considerably limited compared to machine and wear data, so the UCS estimation for the entire section was first conducted using TBM machine data, and then the prediction of the Coefficient of Wearing rate(CW) was performed with the completed data. Comparing the performance of CW prediction models, the XGBoost model showed the highest performance, and SHapley Additive exPlanation (SHAP) analysis was conducted to interpret the complex prediction model.

Development of penetration rate prediction model using shield TBM excavation data (쉴드 TBM 현장 굴진데이터를 이용한 굴착속도 예측모델 개발)

  • La, You-Sung;Kim, Myung-In;Kim, Bumjoo
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.21 no.4
    • /
    • pp.519-534
    • /
    • 2019
  • Mechanized tunneling methods, including shield TBM, have been increasingly used for tunnel construction because of their relatively low vibration and noise levels as well as low risk of rock-falling accidents. In the excavation using the shield TBM, it is important to design penetration rate appropriately. In present study, both subsurface investigation data and shield TBM excavation data, produced for and during ${\bigcirc}{\bigcirc}{\sim}{\bigcirc}{\bigcirc}$ high-speed railway construction, were analyzed and used to compare with shield TBM penetration rates calculated using existing penetrating rate prediction models proposed by several foreign researchers. The correlation between thrust force per disk cutter and uniaxial compressive strength was also examined and, based on the correlation analysis, a simple prediction model for penetration rate was derived. The prediction results using the existing prediction models showed approximately error rates of 50~500%, whereas the results from the simple model proposed from this study showed an error rate of 15% in average. It may be said, therefore, that the proposed model has higher applicability for shield TBM construction in similar ground conditions.

A Study on Key Factors of Ground Settlement Due to Shield TBM Excavation using Numerical Analysis and Field Measurement Comparison (수치해석과 현장 계측값 비교를 통한 Shield TBM 지표침하 영향요소 검토)

  • Jun, Gychan;Kim, Donghyun
    • Journal of the Korean Geosynthetics Society
    • /
    • v.16 no.1
    • /
    • pp.63-72
    • /
    • 2017
  • This study estimates the degree of influence of factors influencing ground surface settlement during tunnel excavation using Shield tunneling trough 3D FE-analyses. Numerical analysis was carried out by considering face pressure, skinplate pressure, excavation length, soil model, element size and soil material properties. Also, Actually constructed shield TBM comparative analysis was conducted by compared with Volume loss model, Pressure model and field measurement data. Skinplate pressure and soil model were the most influential factors, and the analysis results were similar to field measurements when the appropriate skinplate pressure was applied according to the passing stratum.

Performance comparison of machine learning classification methods for decision of disc cutter replacement of shield TBM (쉴드 TBM 디스크 커터 교체 유무 판단을 위한 머신러닝 분류기법 성능 비교)

  • Kim, Yunhee;Hong, Jiyeon;Kim, Bumjoo
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.22 no.5
    • /
    • pp.575-589
    • /
    • 2020
  • In recent years, Shield TBM construction has been continuously increasing in domestic tunnels. The main excavation tool in the shield TBM construction is a disc cutter which naturally wears during the excavation process and significantly degrades the excavation efficiency. Therefore, it is important to know the appropriate time of the disc cutter replacement. In this study, it is proposed a predictive model that can determine yes/no of disc cutter replacement using machine learning algorithm. To do this, the shield TBM machine data which is highly correlated to the disc cutter wears and the disc cutter replacement from the shield TBM field which is already constructed are used as the input data in the model. Also, the algorithms used in the study were the support vector machine, k-nearest neighbor algorithm, and decision tree algorithm are all classification methods used in machine learning. In order to construct an optimal predictive model and to evaluate the performance of the model, the classification performance evaluation index was compared and analyzed.