• Title/Summary/Keyword: TBM construction

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Analysis on Downtime element of Gripper TBM based on field data (현장 데이터 분석을 통한 Gripper TBM의 Downtime 요소 분석)

  • Park, Jinsoo;Song, Ki-Il
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.6
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    • pp.393-402
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    • 2021
  • The first TBM introduced in Korea was the gripper TBM, which was applied to the Gudeok Waterway Tunnel in 1985. In the initial stage of the introduction of the gripper TBM, many applications were mainly focused on waterway tunnels (Tunnel Mechanized Construction Design, 2008). Currently, the construction range of gripper TBM in Korea is widely applied to not only waterway tunnels, but also subways, railway tunnels, and TBM+NATM expansion. Overseas, gripper TBM is generally applied, and even when NATM tunnel is applied, it is applied as an exploration tunnel because of the excellent advance rate of gripper TBM and used as an evacuation tunnel after completion. Due to the fast excavation speed, the application of the gripper TBM in the rock section of weathered rock or higher can minimize the environmental and civil complaints caused by creating a large number of work areas when planning long tunnels or mountain tunnels. In this study, the work process of the general gripper TBM was analyzed by analyzing the construction cycle and the gripper TBM with a diameter of 2.6~5.0 m, which was applied the most in Korea. Downtime was investigated and analyzed.

Consideration of stress and load state changes using measurement results of a shield tunnel in operation (운용 중 쉴드터널 계측결과를 이용한 응력 및 하중상태 변화추이 고찰)

  • Yong Hag Kim;Kook Hwan Cho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.5
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    • pp.463-476
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    • 2024
  • The shield TBM method can eliminate environmental hazards such as noise and vibration, and is environmentally friendly and allows safe tunnel construction even in soft ground conditions, but there are many restrictions on its application due to its high construction costs compared to the NATM. Therefore, in order to increase the applicability of the shield TBM method, it is necessary to ensure economic efficiency by reducing construction costs, and it is very important to reduce segment construction costs, which account for the largest proportion of shield TBM tunnel construction costs at about 35 to 40%. As part of this, this paper considers the changes in segment stress during tunnel construction and operation, tunnel external load conditions, etc. through analysis of long-term measurement data of shield TBMs in Japan, which has abundant experience in shield TBM construction, and compares and analyzes the differences between predicted values at the design stage and measured values during operation. Through this, we study improvements to ensure segment economic efficiency at the shield TBM design stage.

Analysis of Standard Construction by TBM Diameter through the Rock Scenario Models in the Field (현장 암반 시나리오 모델을 통한 TBM 구경별 표준 공사기간 분석)

  • Park, Hong Taea;Lee, Yang Kyu
    • Journal of the Society of Disaster Information
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    • v.9 no.2
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    • pp.195-205
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    • 2013
  • Construction Management means a comprehensive plan of given the resources and the operation of the elements to complete the construction within the construction period. The construction period of these shall be determined by calculation based on reliable initial business. However, in actual field, inaccurate task duration is determined to the intuitive judgments of representative, reference of a similar project construction period of the past. As previous studies for the improvement of existing methods, This study presented a standard model that can be utilized in the early stages of construction projects for the TBM method operating by diameter (2.6m, 3.0m, 3.5m, 5.0m, 8.0m), and This study presented and calculated construction period which can estimated quickly the entire outline the construction period Therefore, When performing TBM construction work in the future, the total construction period which presented and analyze by TBM diameter, can be used as a useful material which plan and manage construction contracts, construction estimating, construction planning to the basic planning stage, and the basic design stage.

Analysis of correlation between shield TBM construction field data and settlement measurement data (쉴드 TBM 시공데이터와 지반침하 계측데이터 간 상관성 분석)

  • Jung, Ye-Rim;Nam, Kyoung-Min;Kim, Han-Eol;Ha, Sang-Gui;Yun, Ji-Seok;Cho, Jae-Eun;Yoo, Han-Kyu
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.24 no.1
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    • pp.79-94
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    • 2022
  • The demand for tunnel construction is increasing as part of underground space development due to urban saturation. The shield TBM method minimizes vibration and noise and minimizes ground deformation that occurs simultaneously with excavation, and shield TBM is generally applied to tunnel construction in urban areas. The importance of urban ground settlement prediction is increasing day by day, and in the case of shield TBM construction, ground deformation is minimized, but ground settlement due to tunnel excavation inevitably occurs. Therefore, in this study, the correlation between shield TBM, which is highly applicable to urban areas, and ground settlement is analyzed to suggest the shield TBM construction factors that have a major effect on ground settlement. Correlation analysis was performed between the shield TBM construction data and ground settlement measurement data collected at the actual site, and the degree of correlation was expressed as a correlation coefficient "r". As a result, the main construction factors of shield TBM affecting ground settlement were thrust force, torque, chamber pressure, backfill pressure and muck discharge. Based on the results of this study, it is expected to contribute to the presentation of judgment criteria for major construction data so that the ground settlement can be predicted and controlled in advance when operating the shield TBM in the future.

A Study on the Operation Development Method through the Application Result TBM Tunneling in the Bard Rock (암반터널에서의 TBM 공법 적용 사례 분석을 통한 운영 개선 방안)

  • Song, Young-Sun;Choi, Jae-Jin;Park, Hong-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.4
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    • pp.1050-1058
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    • 2008
  • The application of TBM tunneling has been progressively increased since the first entrance into Korea in 1985. In order to an apprehension and operation development of TBM method which has excellent boring in hard rock tunnel, this study has analyzed mutual relation of lose time and TBM boring from actual construction result TBM tunneling. This study compared an analyzed result with TBM tunnelling construction results of Korea, America, Japan, analyzed a primary factor of TBM boring effect and suggested operation development method from the analyzed results. accordingly this study can be used an index when similar construction apply TBM method to planning steps.

Prediction of EPB tunnelling performance for various grounds in Korea using discrete event simulation

  • Young Jin Shin;Jae Won Lee;Juhyi Yim;Han Byul Kang;Jae Hoon Jung;Jun Kyung Park
    • Geomechanics and Engineering
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    • v.38 no.5
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    • pp.467-476
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    • 2024
  • This study investigates Tunnel Boring Machine (TBM) performance prediction by employing discrete event simulation technique, which is a potential remedy highlighting its stochastic adaptability to the complex nature of TBM tunnelling activities. The new discrete event simulation model using AnyLogic software was developed and validated by comparing its results with actual performance data for Daegok-Sosa railway project that Earth Pressure Balance (EPB) TBM machine was used in Korea. The results showed the successful implementation of predicting TBM performance. However, it necessitates high-quality database establishment including geological formations, machine specifications, and operation settings. Additionally, this paper introduces a novel methodology for daily performance updates during construction, using automated data processing techniques. This approach enables daily updates and predictions for the ongoing projects, offering valuable insights for construction management. Overall, this study underlines the potential of discrete event simulation in predicting TBM performance, its applicability to other tunneling projects, and the importance of continual database expansion for future model enhancements.

Analysis of Standard Cost and the Construction Period Applied TBM Excavation Method (TBM 굴착 공법 적용 구경별 표준 공사비 및 공사기간 분석 연구)

  • Park, Hong Tae
    • Journal of the Society of Disaster Information
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    • v.8 no.4
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    • pp.319-327
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    • 2012
  • This research collected work drilling report of TBM method site developed by WRITH company to TBM equipment company in Germany and analyzed work operating productivity. Based the data analyzed TBM operating productivity, This research derived and presented excavation speed(m/day) by TBM diameter (2.6m, 3.0m, 3.5m, 5.0m, 8.0m) and rock. Also, based on the excavation speed(m/day) by TBM diameter, This research estimated a day direct construction cost and total direct construction costs by applying a direct construction cost which spent on per 1m. Based on hard rock 40.0%, soft rock 30.0%, usually rock 20%, weathered rock 10.0%, TBM boring velocity, m per cost, total construction period shall estimate the construction cost and the construction period by the effective use by diameter when future applying TBM method to the basic planning stages and in the preliminary design phase.

Rationalization of Gripper TBM Supporting System Pass through Serviced Subway Line (기존 운행선 직하부 통과 굴착에 따른 Gripper TBM 지보패턴 합리화 방안)

  • Hak-Young So;Kook Hwan Cho
    • Tunnel and Underground Space
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    • v.34 no.4
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    • pp.413-420
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    • 2024
  • When planning gripper TBM, which is highly applicable to urban areas, the excavation characteristics are not considered. In addition the excavation stability and constructability are degraded by installing reinforcements in the adjacent construction site considering the relaxation load theory of the pre-existing NATM. In this study, a rationalization plan for the support was proposed considering the excavation characteristics of gripper TBM when planning reinforcements for adjacent pre-existing construction. The effect of excavation on the surrounding ground was analyzed by conducting three-dimensional stability analyses considering the construction stage for each excavation phase. In NATM, relaxation phenomenon is concentrated in tunnel face due to non-supporting time occurring simultaneously with excavation, but gripper TBM supports the ground around the tunnel face through the cutter head and skin plate, simultaneously causing ground relaxation behind the skin plate. Considering these excavation characteristics, problems in reinforcement planning for adjacent construction at the study site were pointed out. A performance improvement plan for a reasonable supporting system was proposed.

Case Study of Shield Tunnel Construction : Incheon Metro Line 1 Geomdan Extension Phase 1 Project (쉴드TBM 터널 시공 사례 : 인천도시철도1호선 검단연장선 1공구)

  • Byungkwan Park;Chaeman Joo;Dohak Huh;Hyunsup Song;Gwangsu Joo;Dohoon Kim;Minsang Lee
    • Tunnel and Underground Space
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    • v.34 no.3
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    • pp.185-195
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    • 2024
  • The Incheon Metro Line 1 Geomdan Extension Phase 1 is the first project in South Korea where both a roadheader and TBM (Tunnel Boring Machine) are being used together. The shield TBM tunnel section is 1,057 m long, and is mostly composed of rock, including the section beneath the Airport Railroad and the Gyeongin Ara Waterway. A 7.8 m earth pressure balance shield TBM was used for tunnel excavation. The average monthly advance rate for both the North and South tracks is 239.1 m, with a maximum monthly advance rate of 334.5 m. This technical article comprehensively evaluates the productivity of the shield TBM, focusing on the TBM excavation performance. Above all, it aims to provide useful reference material for the successful execution of shield TBM tunnel construction.