• Title/Summary/Keyword: TBC

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Delamination Evaluation of Thermal Barrier Coating on Turbine Blade owing to Isothermal Degradation Using Ultrasonic C-scan Image (초음파 C-scan을 이용한 터빈 블레이드 열차폐코팅의 등온열화에 의한 박리 평가 기법)

  • Lee, Ho-Girl;Kim, Hak-Joon;Song, Sung-Jin;Seok, Chang-Sung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.5
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    • pp.353-362
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    • 2016
  • Thermal barrier coating (TBC) is an essential element consisting of a super-alloy base and ceramic coating designed to achieve long operational time under a high temperature and pressure environment. However, the top coat of TBC can be delaminated at certain temperatures with long operation time. As the delamination of TBC is directly related to the blade damage, the coupling status of the TBC should be assured for reliable operation. Conventional studies of nondestructive evaluation have been made for detecting generation of thermally grown oxide (TGO) or qualitatively evaluating delamination in TBC. In this study, the ultrasonic C-scan method was developed to obtain the damage map inside TBC by estimating the delamination in a quantitative way. All specimens were isothermally degraded at $1,100^{\circ}C$ with different time, having different partial delamination area. To detect partial delamination in TBC, the C-scan was performed by a single transducer using pulse-echo method with normal incidence. Partial delamination coefficients of 1 mm to 6 mm were derived by the proportion of the surface reflection signal and flaw signal which were theoretical signals using Rogers-Van Buren and Kim's equations. Using the partial delamination coefficients, the partial delamination maps were obtained. Regardless of the partial delamination coefficient, partial delamination area was increased when degradation time was increased in TBC. In addition, a decrease in partial delamination area in each TBC specimen was observed when the partial delamination coefficient was increased. From the portion of the partial delamination maps, the criterion for delamination was derived.

FGM-TBC의 열충격 특성에 미치는 진공 플라즈마 용사조건의 영향

  • Jeong, Yeong-Hun;Byeon, Eung-Seon;Nam, Uk-Hui;Lee, Gu-Hyeon;Gang, Jeong-Yun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.524-524
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    • 2012
  • Thermal Barrier Coating (TBC)은 미사일, 로켓발사체와 같이 고온에 노출되는 장비를 열로부터 보호하기 위한 코팅이다. 일반적인 Thermal Barrier Coating (TBC)은 모재와 코팅층간의 낮은 접합력과 높은 열충격으로 인한 박리가 많이 나타난다. 그래서 접합력을 높이고, 열충격을 줄이기 위해 모재와 코팅층 사이에 본드코팅층을 만든 Duplex - Thermal Barrier Coating (Duplex-TBC)이 개발되었다. 그러나 Duplex - Thermal Barrier Coating (Duplex-TBC)은 금속재료인 본드코팅층과 세라믹재료인 탑코팅층 사이에서 박리가 많이 발생한다. 이러한 문제점을 해결하기 위해 두 가지 분말을 동시에 코팅하여 본드코팅과 탑코팅의 경계가 없는 Functional Gradient Material - Thermal Barrier Coating (FGM-TBC)의 연구가 필요하다. 본 연구에서는 Functional Gradient Material - Thermal Barrier Coating (FGM-TBC)의 열충격 특성에 미치는 진공 플라즈마 용사 조건의 영향을 조사하였다. Functional Gradient Material - Thermal Barrier Coating (FGM-TBC)는 진공 플라즈마 용사장치를 사용하여 Cu-Cr 합금위에 코팅하였다. 거리, Carrier gas flow, 그리고 챔버 내부의 압력을 달리하여 제조하였다. 사용한 분말은 본드코팅용으로 Amdry 962와 내열 세라믹코팅을 위해 204NS를 사용하였고, 각각 분말 공급조건을 조절하여 두 분말의 비율을 달리하였다. 제조한 Functional Gradient Material - Thermal Barrier Coating (FGM-TBC) 코팅은 전기로에서 50분간 가열한 후, 수조에서 10분간 냉각하는 열충격 실험을 통해 열차폐 성능을 평가 하였다. 이러한 과정에서 진공 플라즈마 용사 조건 및 FGM 조성과 비율이 내열충격 특성에 미치는 영향을 미세조직학적 관점에서 고찰하였다.

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Thermo-Structural Survivability Evaluation of a Thrust-Measuring Nozzle Extension in a Full-scale Combustor (실물형 연소기의 추력측정용 노즐확장부에 대한 열/구조적 건전성 평가)

  • Kim, Hong-Jip;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.6
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    • pp.17-23
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    • 2009
  • The survivability of the temporary nozzle extension for an accurate thrust measurement in a full-scaled combustor has been investigated through thermal analyses. The effects of nozzle extension materials and the thickness of thermal barrier coating (TBC) have been elucidated. It has been found that thermal survivability cannot be guaranteed without TBC. The maximum temperature of the nozzle extension decreased with increasing TBC thickness. For hot firing tests, the TBC is thought to be indispensable to the thermo-structural survivability of the nozzle extension made of steel.

Analysis of Heat Transfer considering thickness of Thermal Barrier Coating (열차폐 코팅 두께를 고려한 핀틀의 열전달 해석)

  • Jang, Han Na;Lee, Ji Hoon;Kwak, Jae Su;Cho, Jin Yeon;Kim, Jae Hoon;Ko, JunBok;Heo, Jun-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.392-394
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    • 2017
  • In this study, the surface heat transfer coefficient of the 3D model of a thruster regulator in the high temperature and high pressure environment was estimated using the CFD. The thermal barrier coating (TBC) on the surface of the thruster regulator was modeled and the effect of the thickness of the TBC on the temperature of the thruster regulator was investigated. The thickness of the TBC was varied from $100{\mu}m$ to $500{\mu}m$. Results showed that the temperature of the surface and the inside the thruster regulator was lower for the thicker TBS case.

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Adaptive TBC in Intra Prediction on Versatile Video Coding (VVC의 화면 내 예측에서 적응적 TBC를 사용하는 방법)

  • Lee, Won Jun;Park, Gwang Hoon
    • Journal of Broadcast Engineering
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    • v.25 no.1
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    • pp.109-112
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    • 2020
  • VVC uses 67 modes in intra prediction. Most probable mode (MPM) is used to reduce data for the representation of intra prediction mode. If the mode to send exists in the MPM candidate, the index of the MPM list is transmitted. If it does not exist in the MPM candidate, TBC encoding is applied. When TBC is applied in intra prediction, three are selected in order of low number mode and coded into 5 bits. The remaining modes except the mode encoded by 5 bits are encoded by 6 bits. In this paper, we examine the limitations of the TBC used in VVC intra prediction and propose an adaptive method that can encode more efficiently than conventional methods when using TBC in intra prediction. As a result, the coding efficiency of the overall coding performance is 0.01% and 0.04% in AI and RA, respectively, compared with the conventional coding method.

An Experimental Study on Ternary System Concrete Using Blast-furnace Slag and Fly-ash (고로(高爐)슬래그 미분말(微粉末)과 플라이애쉬를 이용(利用)한 3성분계(性分系) 콘크리트의 기초물성(基礎物性)에 관한 실험적(實驗的) 연구(硏究))

  • Lee, Hwa-Joong;Hong, Chang-Woo;Kim, Kyeong-Jin
    • Resources Recycling
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    • v.18 no.4
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    • pp.31-37
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    • 2009
  • The purpose of this study was to evaluate the effects of fly-ash and blast-furnace slag on strength development and durability of ternary blended concrete (TBC) and ordinary portland cement concrete as fly ash and slag contents. Main experimental variables were performed fly ash contents (0%, 10%) and slag contents (0%, 10%, 20%, 30%). The compressive and flexural strengths, chloride-ion rapid permeability and chemical attacks resistance were measured to analyze the characteristic of the developed TBC on hardened concrete. The test results showed that compressive and flexural strength of TBC increased as the slag contents increased from 0% to 30% at the long term of curing. It considers blast furnace slag used when fly ash content was up to 10%. The permeability resistance of TBC(fly ash 10%, blast 30%) was extremely good at the curing time 90 days. Also, the effects of added blast furnace slag on OPC and TBC were increased on the permeability and chemical attacks resistance.

An Experimental Study for Improving the Early Strength of Ternary Blended Cement Mortar (삼성분계 혼합시멘트 모르타르의 조기강도 향상을 위한 실험적 연구)

  • Bae, Jun-Young;Jang, Young-Il
    • Composites Research
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    • v.25 no.4
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    • pp.110-116
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    • 2012
  • Recently, the development and field applications of Ternary Blended Cement(TBC), where blast furnace slag and fly ash are recycled in Ordinary Portland Cement(OPC) in order to obtain improvements in the durability and heat of hydration reduction performance in large scale civil structures, have been increasing. Also, there are continuing efforts by construction companies to reduce the construction time with the aim of reducing construction costs. Therefore, there is a need to improve the performance of TBC, which has a relatively slow early strength development. In order to improve the early strength of TBC mortar, the compressive strength, SO3 content, and SEM analysis was determined in this study on mortar with the fineness and content of blast furnace slag and anhydrite regulated. As a result, to secure the early strength of TBC mortar, using blast furnace slag with a fineness of approximately $4,200cm^2/g$, adding 3.5% anhydrite with a fineness of approximately $10,000cm^2/g$, and managing the $SO_3$ content to roughly 3.72% was found to provide the most outstanding early strength properties.

Heat Transfer Characteristics of Thruster Controller According to Thickness of Thermal Barrier Coating (열차폐 코팅의 두께에 따른 추력 조절기의 열전달 특성 연구)

  • Jang, Han Na;Lee, Ji Hoon;Kwak, Jae Su;Cho, Jin Yeon;Kim, Jae Hoon;Ko, Jun Bok;Heo, Jun Young
    • Journal of Aerospace System Engineering
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    • v.11 no.4
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    • pp.15-21
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    • 2017
  • In this study, the surface heat transfer coefficient of the 3D model of a thruster regulator in the high temperature and high pressure environment was estimated using the commercial CFD code. The thermal barrier coating (TBC) on the surface of the thruster regulator was modeled and the effect of the thickness of the TBC on the temperature of the thruster regulator was investigated. The thickness of the TBC was varied from $100{\mu}m$ to $500{\mu}m$. Results showed that the temperature of the surface and the inside the thruster regulator was lower for the thicker TBC case.

Clinical Features of Fracture versus Concussion of the Temporal Bone after Head Trauma

  • Kong, Tae Hoon;Lee, Jae Woo;Park, Yoon Ah;Seo, Young Joon
    • Journal of Audiology & Otology
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    • v.23 no.2
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    • pp.96-102
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    • 2019
  • Background and Objectives: Temporal bone fracture (TBF) is a common occurrence in cases of head trauma. Although the incidence of temporal bone concussion (TBC) has increased in cases of head trauma, it has not been extensively studied. We assessed the characteristics of TBF and TBC in patients with head trauma. Subjects and Methods: We conducted a retrospective review of 432 patients with head injury who visited our hospital between January 2011 and April 2016. Of these patients, 211 who met the inclusion criteria were included in the study. Their clinical characteristics, causes of injury, and hearing function were analyzed. Results: Among the 211 patients, 157 had TBFs and 54 had TBCs. Ear symptoms were more common among patients with TBF than among those with TBC. Car accidents were the most common cause of both TBF and TBC, but assault and sports injuries were more common among patients with TBC than among those with TBF. The occurrence of facial palsy in both cases of TBF and TBC. Hearing loss was observed among 35 patients with TBF and 11 patients with TBC. However, patients with TBF showed conductive hearing loss with an air-bone gap. Hearing function of these patients with TBF recovered with a reduced air-bone gap, but the patients with TBC showed little recovery. Conclusions: Emergency physicians should focus more on temporal bone injury in patients with head trauma. Therefore, an early complete diagnostic battery, which includes high-resolution computed tomography, audiometric tests, neurologic examination, and vestibular tests, be performed in patients with head trauma.

Clinical Features of Fracture versus Concussion of the Temporal Bone after Head Trauma

  • Kong, Tae Hoon;Lee, Jae Woo;Park, Yoon Ah;Seo, Young Joon
    • Korean Journal of Audiology
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    • v.23 no.2
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    • pp.96-102
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    • 2019
  • Background and Objectives: Temporal bone fracture (TBF) is a common occurrence in cases of head trauma. Although the incidence of temporal bone concussion (TBC) has increased in cases of head trauma, it has not been extensively studied. We assessed the characteristics of TBF and TBC in patients with head trauma. Subjects and Methods: We conducted a retrospective review of 432 patients with head injury who visited our hospital between January 2011 and April 2016. Of these patients, 211 who met the inclusion criteria were included in the study. Their clinical characteristics, causes of injury, and hearing function were analyzed. Results: Among the 211 patients, 157 had TBFs and 54 had TBCs. Ear symptoms were more common among patients with TBF than among those with TBC. Car accidents were the most common cause of both TBF and TBC, but assault and sports injuries were more common among patients with TBC than among those with TBF. The occurrence of facial palsy in both cases of TBF and TBC. Hearing loss was observed among 35 patients with TBF and 11 patients with TBC. However, patients with TBF showed conductive hearing loss with an air-bone gap. Hearing function of these patients with TBF recovered with a reduced air-bone gap, but the patients with TBC showed little recovery. Conclusions: Emergency physicians should focus more on temporal bone injury in patients with head trauma. Therefore, an early complete diagnostic battery, which includes high-resolution computed tomography, audiometric tests, neurologic examination, and vestibular tests, be performed in patients with head trauma.