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End Stress Analysis of Overlaid Concrete Structures Subjected to Thermally Transient Condition by Rainfall (강우에 따른 콘크리트 덧씌우기 보수체의 단부 온도응력 해석)

  • 윤우헌
    • Magazine of the Korea Concrete Institute
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    • v.10 no.4
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    • pp.145-151
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    • 1998
  • The vertical tensile stress, ${\sigma}_y$, in the contact zone between the overlay (mortar layer) and substratum (base concrete) can be the main cause of the failure phenomenon of overlaid concrete structures. The development of tensile stress, ${\sigma}_y$, due to external rainy condition was analytically investigated using finite element method. Rainfall intensity $(n_R\;=\;1/a,\;t_R\;=\;10min,\;60min)$, thickness of overlay (do=1,2,4,10 cm) and overlay material (CM,ECM,EM) were the main variables in the analyses. An equation was suggested with which the development of vertical tensile stress, ${\sigma}_y$, in the rainy condition could be determined. Using this equation, it is possible to select proper material properties and overlay thicknesses to prevent failure in the contact zone due to thermally transient condition caused by rainfall.

A Study on the Residual Stress in the Welded Joints with Different Details (용접상세의 변화에 따른 용접이음부의 잔류응력에 관한 연구)

  • Lim, Cheong Kweon;Park, Moon Ho
    • Journal of Korean Society of Steel Construction
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    • v.10 no.4 s.37
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    • pp.709-720
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    • 1998
  • In order to study the distribution of welding residual stress through the plate thickness. experiment and analysis of fillet welding details were carried out. Especially, a residual stress in the weld root part of T-joint fillet weld whose measurement was difficult up to now was measured. By using the heat input and the number of the weld layers as parameters, the distribution of the 3-dimensional residual stress was investigated. As a result, we can say that with increasing the heat input, the residual stress in the weld toe and weld root barely changes. But, the area of the tensile residual stress became wide. Then, comparing a single pass with multi-pass weld method, it was found that the residual stress decreased more in multi-pass than in single pass. Moreover, it was found the thing that the area of tensile residual stress by multi-pass is lower than that by single-pass in the near weld part.

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Improvement of Fatigue Life with Local Reinforcement for Offshore Topside Module during Marine Transportation (해양플랫폼 탑사이드 모듈의 해상 운송 시 국부 보강을 통한 피로 수명 개선에 관한 연구)

  • Jang, Ho-Yun;Seo, Kwang-Cheol;Park, Joo-Shin
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.27 no.2
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    • pp.387-393
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    • 2021
  • In this study, finite element analysis was performed to evaluate a method of increasing the fatigue life of the pipe connection structure commonly used in the topside structure of offshore platforms. MSC Patran/Nastran, a commercial analysis program, was used, and the critical structural model was selected from the global analysis. To realize the stress concentration phenomenon according to the load, modeling using 8-node solid elements was implemented. The main loads were considered to be two lateral loads and a tensile load on a diagonal pipe. To check the hotspot stress at the main location, a 0.01 mm dummy shell element was applied. After calculating the main stress at the 0.5-t and 1.5-t locations, the stress generated in the weld was estimated through extrapolation. In some sections, this stress was observed to be below the fatigue life that should be satisfied, and reinforcement was required. For reinforcement, a bracket was added to reduce the stress concentration factor where the fatigue life was insufficient without changing the thickness or diameter of the previously designed pipe. Regarding the tensile load, the stress in the bracket toe increased by 23 %, whereas the stress inside and outside of the pipe, which was a problem, decreased by approximately 8 %. Regarding the flexural load, the stress at the bracket toe increased by 3 %, whereas the stress inside and outside of the pipe, which was also a problem, decreased by approximately 48 %. Owing to the new bracket reinforcement, the stress in the bracket toe increased, but the S-N curve itself was better than that of the pipe joint, so it was not a significant problem. The improvement method of fatigue life is expected to be useful; it can efficiently increase the fatigue life while minimizing changes to the initial design.

A study on the residual stress at the weld joint of 2.25Cr-1.6W heat resistant steel (보일러용 배관재 2.25Cr-1.6W계 내열강의 용접부 응력 해석)

  • Lee, Y.S.;Lee, K.W.;Lee, J.B.;Kim, Y.D.;Kong, B.W.;Ryu, S.H.;Kim, J.T.;Kim, B.S.;Jang, J.C.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.62-62
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    • 2009
  • 석탄화력발전소의 CO2배출량 감소와 고효율, 대용량화로 인해 초초임계압(USC:Ultra Super Critical) 화력발전소의 건설이 증가하고 있다. USC 발전소는 효율향상을 위한 증기온도와 압력의 상승 때문에 보일러 고온고압부에 기존의 소재에 비해 고온강도와 내산화성의 재료물성이 향상된 신소재 적용이 불가피하다. 특히 사용된 신소재 중에서 보일러 본체를 구성하는 수냉벽관(Water wall), 과열기와, 재열기용 튜브 및 후육부인 헤더와 배관재로 기존의 2.25Cr-1Mo강을 개량한 2.25Cr-1.6W계 내열강이 적용되고 있다. 2.25Cr-1.6W강은 SMI와 MHI가 공동개발한 소재로 1995년 튜브제품이, 1999년에 단조, 파이프재, 플레이트제품이 ASME code case로 등재되었고, 2009년 ASME code case 2199-4로 개정되어 사용 중이다. 이 소재는 2.25Cr-1Mo강에 고온강도 개선을 위해 석출강화효과가 있는 V과 Nb을 첨가하였고, 탄화물의 열적안정성과 고용강화효과 증대를 위해 W을 첨가하였다. 그리고 제작성과 용접성 및 재료의 인성 향상을 위해 B첨가와 C함량을 낮추었다. 합금성분의 첨가와 조정에 의해 고온강도는 개선되었지만, 보일러 설치 및 보수를 위한 용접과정에서 용접금속과 CGHAZ(Coarse Grain HAZ)에서 용접균열이 발생하였다. 대부분의 용접균열은 용접결함이나 고온 혹은 저온균열이 아닌 2.25Cr-1.6W계강의 강도 개선을 위해 첨가한 V과 Nb이 용접후열처리 도중 입내에 MX형태의 미세석출로 입내를 강화시킴으로서 발생한 재열균열 민감성 증대에 기인된 것으로 판단된다. 이에 본 연구에서 용접 및 후열처리 과정에서 용접금속과 HAZ에서 발생하는 용접금속의 응력분포를 전산해석을 통해 확인하고 실제 후육파이프 용접부에서 잔류응력을 측정해 비교하였다. 용접부 응력분포는 SYSWELD 프로그램을 사용해 해석을 수행하였고, 발전소 실배관재의 용접부 응력측정은 수평부 측정이 용이하도록 지그를 부착한 Potable 잔류응력측정기를 사용해 Hole Drilling Method(HDM)를 적용하여 잔류응력을 측정하였다. 해석 결과 CGHAZ부위의 잔류응력이 용접금속과 기타 부위에 비해 높은 응력분포를 나타냈으며, 이는 CGHAZ와 용접용융선 부근에서 균열이 발생하는 실제값과 일치하는 결과를 보였다. 실제 배관재 용접부에서 측정한 잔류응력값은 항복응력의 약 50% 이하 응력값을 나타냈다. 배관 구조에 기인한 시스템응력의 영향을 제거하기 위해 배관재 용접부를 중심으로 양끝단을 절단 후 용접부에서 측정한 응력은 항복응력 대비 25%수준의 낮은값을 보였다. 그러나 배관재가 장기간 고온환경에 노출되었고 용접금속 내부의 균열이 발생한 상태에서 측정하였기 때문에 용접잔류응력은 상당부분 해소되어 상대적으로 낮은 응력값이 얻어진 것으로 판단된다.

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Compressive Stress Distribution of High Tension Bolted Joints (고장력 볼트 이음부의 내부 압축응력 분포)

  • Kim, Sung Hoon;Lee, Seung Yong;Choi, Jun Hyeok;Chang, Dong Il
    • Journal of Korean Society of Steel Construction
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    • v.9 no.2 s.31
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    • pp.171-179
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    • 1997
  • The high-tension bolted joints are clamped by the axial force which approaches the yielding strength. The introduced axial force is transmitted to the connection members pass through washer. The transferred load in connections is balanced to the compressive stress of plates, axial force in bolts and the external loads. In this mechanism, the compressive stress and slip load we dominated by the effective stiffness of bolted joints and plates. In general the effective stiffness is specified to product to the effective area and elasticity modulus in connections. In this reason, the conic projection formular which is assumed that the axial force in bolts is distributed to the cone shape and that region is related to the elastic deformation mechanism in connections, was proposed. But it conclude what kind of formula is justified. Therefore in this paper, the fatigue tests are performed to the high tension bolted joints and inspected to the phase on the friction face. And using the FEM and numerical method, it is analyzed and approximated to the compressive stress distribution and its region. Moreover, it is estimated to the effective area and to the relation the friction area to the effective compressive distribution region.

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A Study on Creep Behavior of Geosynthetics Considering Effect of Temperature and Confining Stress (온도 및 구속응력을 고려한 토목섬유의 크리프거동에 관한 연구)

  • 방윤경;김홍택
    • Journal of the Korean Geotechnical Society
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    • v.19 no.5
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    • pp.291-299
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    • 2003
  • The effect of temperature and soil confining stress on geosyntheic creep behaviour was studied by performing the temperature dependent confined creep tests for HDPE geogrid and geomembrane specimen. The visco-elastic creep coefficients of the geosynthetics were evaluated by the test results and it was proposed that the simple expressions for the instantaneous and limit creep strain of geosynthetics was considered as a function of temperature and confining stress on geosynthetics. Based on the time-temperature superposition principle, a master curve has been drawn for extrapolating tensile creep strains to longer time intervals(1$\times$10 $^7$min.∼1$\times$10$^{10}$min.). By using this master curves, the shift factors which can be used in establishing master curve considering confining stress on geosynthetics were carried out. Each tests was performed during 8,000∼12,000 min., with temperature ranging between 5$^{\circ}C$ and 4$0^{\circ}C$ and with confining stress ranging between 0 t/$m^2$ and 9 t/$m^2$.

Effect of Specimen Orientation on Fatigue Crack Growth Behavior in Friction Stir Welded Al7075-T651 Joints (마찰교반용접된 Al7075-T651 용접부의 피로균열전파 거동에 미치는 시험편 채취방향의 영향)

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1317-1323
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    • 2014
  • The aim of this paper is to investigate the effects of crack orientation on fatigue crack growth behavior in friction stir welded (FSWed) Al 7075-T651. Fatigue crack growth testing was conducted on compact tension (CT) specimens machined from the friction stir welds and the base metal under constant stress intensity factor range control. Tests were performed with the crack propagating nominally perpendicular to the weld line (termed the TL specimen) and the crack propagating in a parallel direction of the weld line (termed the LT specimen), and with three different constant stress intensity factor ranges. Both these specimen orientations were found to have a considerable effect on the fatigue crack growth behavior. Paris's law was adopted for the analysis of experimental results; the exponent m of the WM-LT specimen was determined to be 3.56, which was the largest value in this experimental conditions.

Non-Quadratic Anisotropic Strain Rate Potential Defined in Plane Stress State (평면 응력 조건에서 정의된 비이차 비등방 변형률 속도 포텐셜)

  • Kim, D.;Kim, J.H.;Lee, Y.S.;Barlat, Frederic;Chung, K.
    • Transactions of Materials Processing
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    • v.20 no.5
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    • pp.369-376
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    • 2011
  • A non-quadratic anisotropic strain rate potential was introduced as a conjugate potential of the yield stress potential Yld2000-2d to describe anisotropic behavior of sheet metals, in particular, aluminum alloy sheets under plane stress state. This strain-rate potential takes into account the anisotropic yield stresses and R-values measured along the directions measured at 0, 45 and 90 degrees from the rolling direction, as well as the balanced biaxial yield stress and strain-rate ratio. The convexity of the strain-rate potential was completely proven. The strain-rate potential was applied for two anisotropic aluminum alloy sheets, AA6022-T4 and AA2090-T3. The results verified that the strain rate potential properly described the anisotropic behavior of aluminum alloy sheets and was closely conjugate of Yld2000-2d under the plane stress state.