• Title/Summary/Keyword: Surface system

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A Measurement Method to Compromise Surface Error in Machined Workpieces (평면 오차 보정 가공을 위한 측정 방법에 관한 연구)

  • 장문주;홍성욱;박천홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.409-412
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    • 2002
  • This paper presents a measurement method to compromise surface error in surface machining processes. In order to compromise the surface error in machining process, on-machine measurement is essential. There are two kinds of on-machine measurement methods available to measure the surface errors in flat workpieces: i.e., surface scanning method and sensor scanning method. However, motion errors are inevitably engaged in both methods. This paper proposes a new idea to measure the surface error for error compensation. The measurement system consists of a laser, a CCD camera and processing system, a carrier system with a stylus, and some optical units. The experimental results show that the proposed method is useful to compensate the surface errors of machined workpieces.

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Development of a Large Surface Mechanical Micro Machining System & Machine (대면적 미세가공시스템 및 장비 개발)

  • Park, Chun-Hong;Oh, Jeong-Seok;Shim, Jong-Youp;Hwang, Joo-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.7
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    • pp.761-768
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    • 2011
  • The large surface micro machining system includes the equipments and processes for manufacturing the ultra precision micro patterned products with large surface through the mechanical machining. Recent major issue on the micro machining technology may be the development of optical parts for the back light unit of display which has the largest market. This special issue makes up with three parts; the large surface micro machining system and machine, machining process and forming process. In this paper, the state-of-the-art and core technology of large surface micro machining system is introduced with focus on the manufacturing technology for the back light unit of LCD TV. Then, some research results on the development of a roll die lathe is introduced which involves the concept of machine design, improvement of thermal characteristics in the spindle system, improvement of relative parallelism and straightness between spindle system and long stroke feed table, machining of micro pitch patterns. Finally, the direct forming process is introduced as the future work in the large surface micro machining field.

Magnetism and Magnetocrystalline Anisotropy at fcc Fe (001) Surface

  • Yun, Won-Seok;Cha, Gi-Beom;Hong, Soon-Cheol
    • Journal of Magnetics
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    • v.13 no.4
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    • pp.144-148
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    • 2008
  • The size and surface effects on the magnetism of a fcc Fe (001) surface was investigated by performing firstprinciples calculations on 3, 5, 7, and 9 monolayers fcc Fe (001) single slabs with two different two-dimensional lattice constants, ${\alpha}=3.44{\AA}$ (System I) and 3.65 ${\AA}$ (System II), using the all-electron full-potential linearized augmented plane wave method within a generalized gradient approximation. The surface layers were coupled ferromagnetically to the subsurface layer in both systems. However, the magnetism of the inner layers was quite different from each other. While all the inner layers of System II were ferromagnetically coupled in the same way as the surface layer, the inner layers of System I showed a peculiar magnetism, bilayer antiferromagnetism. The calculated spin magnetic moments per Fe atom were approximately 2.7 and 2.9 ${\mu}_B$ at the surface for Systems I and II, respectively, due to the almost occupied Fe d-state being in the majority spin state and band narrowing. The spin orientations of System I were out-of-plane regardless of its thickness, whereas the orientation of System II changed from out-of-plane to in-plane with increasing thickness.

Fault Detection System Using Spatial Index Structure (공간자료구조를 활용한 단층인식 시스템)

  • Bang, Kap-San
    • Proceedings of the IEEK Conference
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    • 2005.11a
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    • pp.1205-1208
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    • 2005
  • By adding user interface to the usual router, an improved functional router is implemented in this paper. Due to the massive amount of spatial data processing, spatial information processing area has been rapidly grown up in recent years based on powerful computer hardware and software development. Spatial index structures are the core engine of geographic information system(GIS). Analyzing and processing of spatial information using GIS has a lot of applications and the number application will be increased in the future. However, study on the under ground is in its infancy due to invisible characteristic of this information. This paper proposes the sub-surface fault detection system using the sub-surface layer information gathered from elastic wave. Detection of sub-surface fault provides very important information to the safety of above and sub-surface man made structures. Development of sub-surface fault detection system will serve as a pre-processing system assisting the interpretation of the geologist.

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The Analysis of Temperature Distribution Electric incoming Apparatus Using a Infrared Thermal Imaging System (적외선 열화상 카메라를 이용한 수전설비 온도분포해석)

  • Jeong, Seung-Cheon;Lim, Yeung-Bae;Kim, Jong-Seo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.1113-1116
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    • 2004
  • This paper presents the method for analyzing surface temperature of Electric incoming Apparatus. For the experiment, the surface temperature of electric power apparatus was measured and analyzed by using a infrared thermal imaging system. Surface Discharges(SD) have very complex characteristics of discharge patterns, therefore it requires the development of precise analysis methods. recently, studies on infrared thermal imaging system are carried out to analyze temperature distribution of power equipments through condition diagnosis and to diagnose the degradation of power equipments. The changes in suface temperature was measured by using the infrared thermal imaging system under hot line condition. The system was set up based on the diagnostic method of the electric incoming apparatus.

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Study on the influence of a screen in the surface roughness measure sstem based on parametric optical analysis (레이저 반사광을 이용한 표면 거칠기 측정 시스템에서 스크린의 영향에 관한 연구)

  • Seo, Young-Ho;Kim, Hwa-Young;Ahn, Jung-Hwan;Choi, Lee-Jon
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.845-850
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    • 2003
  • The scattered light pattern from a machined surface generally contains much information concerning the surface roughness. The light pattern can be acquired by optical system and analyzed by statistical method. This kind of surface roughness measurement system can be easily adopted on the machine measurement. But the fully assembled system is too complex to implement on small systems using micro-controller. This study proposes the idea of reducing the number of optical components by removing screen and examines image processing of a light pattern to minimize the negative result of incomplete optical system. And the Gaussian blur filtering is concluded to be the best method of proposed measurement system. Furthermore light intensity variation of image pattern can be treated as a signal, therefore FIR filtering gives the similar result of Gaussian blur effect.

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Quality Improvement of Smart UAV Rotor-Hub Part Through Gas Nitriding of Maraging Steel (가스질화처리 적용을 통한 스마트무인기 머레이징강 로터허브 부품 품질개선)

  • Lee, Myeong Kyu;Choi, Seong Wook;Kim, Jai Moo
    • Journal of Aerospace System Engineering
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    • v.8 no.2
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    • pp.33-39
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    • 2014
  • Feathering spindle is one of the critical parts of the rotor system in the Smart Unmanned Aerial Vehicle(SUAV) that it was manufactured with special material, Maraging C300. During the initial ground and tie-down flight tests of the SUAV, surface of the feathering spindle contacting to the needle-roller bearings showed excessive wear and dent due to high vibrating loads transferred from the rotating blades. Gas nitriding process was applied to the bearing contact surface of the feathering spindle to increase surface hardness so as to improve the surface defects. This paper briefly presents the gas nitriding process adopted and the spindle quality improvements including wear and corrosion resistance.

Hybrid Illumination System Design based on Illuminance Uniformity for Surface Inspection (표면 검사를 위한 조도 균제도 기반 하이브리드 조명계 설계)

  • Cho, Eun Deok;Kim, Gyung Bum
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.3
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    • pp.60-65
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    • 2019
  • In this paper, the hybrid illumination system for effectively detecting surface defects in steel plate with lowcontrast, non-uniformity and featureless is designed based on illuminance uniformity. First of all, characteristics of steel plate defects were considered and typical inspection illumination system is implemented. Optimum illumination parameters for uniformly illuminating an inspection area in the typical illumination system are selected based on the illuminance uniformity and illuminance distribution measurement. The illuminance uniformity and illuminance distribution are measured using an illuminometer based on the arduino. Through illuminance distribution analysis of the typical illumination, an hybrid illumination is designed by fusing bi-directional illumination and coaxial illumination. The hybrid illumination showed higher uniformity ratio and illuminance distribution than the typical illuminations. The hybrid illumination system showed the ability to uniformly illuminate the entire inspection region of steel plate surface.

A Design and Implementation of a Simulation System for Autonomous Navigation of Intelligent Ship (지능형 선박의 자율운항제어를 위한 시뮬레이션 시스템의 설계 및 구현)

  • Lee, Won-Ho;Kim, Chang-Min;Choi, Joong-Lak;Kang, Il-Kweon;Kim, Yong-Gi
    • The KIPS Transactions:PartB
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    • v.10B no.4
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    • pp.403-410
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    • 2003
  • ANS (autonomous navigation system) is an expert system which builds navigation plans, understands the current environment, and controls a surface ship. The most ideal way to test ANS is available after it is installed into a real surface ship. however, it is impossible to implement into a real ship. since it costs too much to develop the hardware interfaces just for testing. The most appropriate way for testing is to develop a simulation system for a surface ship and apply it. A simulation system for a surface ship consists of two sub-systems : one is a ship movement simulation system to imitate the physical movement characteristics of the ship, and the other is an environmental objects simulation system to build up surroundings of the ship. In this paper, we design and develop a surface ship movement simulation system which imitates its physical movement characteristics by using a motion equation for surface ship.

A Study on the Freeform Surface Generation Using Parametric Method (파라메트릭기법을 이용한 3차원 자유곡면 생성에 관한 연구)

  • 김태규;변문현
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.4
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    • pp.293-303
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    • 1998
  • The objective of this study is to develop a PC level freeform surface modeling system which explicitly represents information of part geometry. Surface modeler uses nonuniform rational B-spline (NURBS) function with nonuniform knot vector for the flexible modeling work. The results of this study are as follows. 1) By implementation surface modeler through applying representation scheme proposed to represent free-form surface explicity, the technical foundation to develop free-from surface modeling system using parametric method. 2) Besides the role to model geometric shape of a surface, geometric modeler is developed to model arbitrary geometric shape. By doing this, the availability of the modeling system is improved. Geometric modeler can be utilized application fields such as collision test of tool and fixture, and tool path generation for NC machine tool.

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