• Title/Summary/Keyword: Surface shape measurement

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Residual stresses and viscoelastic deformation of an injection molded automotive part

  • Kim, Sung-Ho;Kim, Chae-Hwan;Oh, Hwa-Jin;Choi, Chi-Hoon;Kim, Byoung-Yoon;Youn, Jae-Ryoun
    • Korea-Australia Rheology Journal
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    • v.19 no.4
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    • pp.183-190
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    • 2007
  • Injection molding is one of the most common operations in polymer processing. Good quality products are usually obtained and major post-processing treatment is not required. However, residual stresses which exist in plastic parts affect the final shape and mechanical properties after ejection. Residual stresses are caused by polymer melt flow, pressure distribution, non-uniform temperature field, and density distribution. Residual stresses are predicted in this study by numerical methods using commercially available softwares, $Hypermesh^{TM},\;Moldflow^{TM}\;and\;ABAQUS^{TM}$. Cavity filling, packing, and cooling stages are simulated to predict residual stress field right after ejection by assuming an isotropic elastic solid. Thermo-viscoelastic stress analysis is carried out to predict deformation and residual stress distribution after annealing of the part. Residual stresses are measured by the hole drilling method because the automotive part selected in this study has a complex shape. Residual stress distribution predicted by the thermal stress analysis is compared with the measurement results obtained by the hole drilling method. The molded specimen has residual stress distribution in tension, compression, and tension from the surface to the center of the part. Viscoelastic deformation of the part is predicted during annealing and the deformed geometry is compared with that measured by a three dimensional scanner. The viscoelastic stress analysis with a thermal cycle will enable us to predict long term behavior of the injection molded polymeric parts.

Formation of high uniformity solder bump for wafer level package by tilted electrode ring (경사진 전극링에 의한 웨이퍼레벨패키지용 고균일도의 솔더범프 형성)

  • Ju, Chul-Won;Lee, Kyung-Ho;Min, Byoung-Gue;Kim, Seong-Il;Lee, Jong-Min;Kang, Young-Il;Han, Byung-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07a
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    • pp.366-369
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    • 2003
  • The vertical fountain plating system with the point contact has been used in semiconductor industry. But the plating shape in the opening of photoresist becomes gradated shape, because bubbles from the wafer surface are difficult to escape from the deep openings, vias. So, we designed the tilted electrode ring contact to get uniform bump height on all over the wafer and evaluated the film uniformity by SEM and $\alpha$-step. A photoresist was coated to a thickness of $60{\mu}m$ and vias were patterned by a contact aligner After via opening, solder layer was electroplated using the fountain plating system and the tilted electrode ring contact system. In $\alpha$-step measurement, film uniformities in the fountain plating system and the tilted electrode ring contact system were ${\pm}16%,\;{\pm}3.7%$ respectively. In this study, we could get high uniformity bumps by the tilted electrode ring contact system. So, tilted electrode ring contact system is expected to improve workability and yield in module process.

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A Study on the Stability Analysis of Underground Mine using LIDAR (LIDAR를 활용한 지하광산의 안정성 분석에 관한 연구)

  • Lee, Seung-Joong;Kim, Byung-Ryeol;Jin, Yeon-Ho;Choi, Sung-Oong
    • Tunnel and Underground Space
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    • v.27 no.6
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    • pp.406-421
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    • 2017
  • This study describes a precise numerical analysis process by adopting the real image of mine openings obtained by LIDAR, which can produce a point cloud data by measuring the target surface numerically. Research area is a section of underground limestone mine which is used hybrid room-and-pillar method for improving the production rate. From the application of LIDAR to this section several results were deduced, that is, the central axis of upper and lower vertical safety pillars is distorted to the direction of NW and the section area of lower vertical safety pillar is $34m^2$ smaller than the designed area of $100m^2$. The results of precise measurement in geometrical shape of mine openings and precise simulation in numerical analysis confirms that LIDAR techniques can be suggested as a valuable tool for stability analysis in underground mine by configuring the mine opening shape.

A NOVEL 3D SCAN METHOD TO QUANTIFY TEETH WEAR (3-Dimensional scan을 이용한 치아 마모량 측정 방법에 관한 연구)

  • Kim Seung-June;Choi Dae-Gyun;Kwon Kung-Rock;Lee Seok-Hyung
    • The Journal of Korean Academy of Prosthodontics
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    • v.42 no.1
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    • pp.1-10
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    • 2004
  • Statement of problem : Tooth wear is physiological phenomenon. Ninety-seven percent of normal people have tooth wear and about 7% has pathologic teeth wear. If we know the amount of tooth surface loss caused by pathologic tooth wear, we may restore it ideally Purpose : Recently measurement of tooth wear by using 3D scan has been increasing. Therefore, we need to know how accurate 3D scan is. Past accuracy test on 3D scan was about linear change, but as we know that tooth wear is volume change. Thus, the purpose of this study is to know how accurate 3D scan is. Material and Methods : For accuracy test of 3D scanner volume values measured by 3D scanner and micro-balance were compared. For test I, preliminary, 3 ball samples and 3 circular cones were made with pattern resin. For test II, 10 teeth shape rubber samples were used. Results and Conclusion : 1. The result of the accuracy test on 3D scan with 3 ball samples and 3 circular cones made of pattern resin has no significant difference(p<0.05). 2. The result of the accuracy test on 3D scan with 10 samples of tooth shape rubber has no significant difference (p<0.05). As a result, we may concluded the analysis of quantifying tooth wear used by 3D scan is useful in the clinic.

Measurement and Evaluation of the Construction Safety Sign Panel Using Colorimeter (측색기를 활용한 건설안전표지의 측색과 평가)

  • Chung, Chul-Woo;Lee, Jae-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.3
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    • pp.273-279
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    • 2019
  • Safety sign panel has been used in construction sites to assure the safety of the workers. Such safety panel can be categorized as 4 different signals, such as prohibition, warning, indication, and information. Each of the categorized item must follow lawful which is specifically designated for its own purposes, on its color and the shape. However, the color and shape of the safety sign panels that have been used in construction sites are not found to follow the suggested lawful requirement, and such differences are originated from safety merchandise production company or vendor, and construction company. In this study, samples of safety sign panels were obtained from various construction sites in Republic of Korea then the colors of such samples were measured, analyzed, and compared. According to the results, colors of the safety sign panels were out of the lawful requirement due to the aging and surface contamination of the safety sign panel. Frequent maintenance on the safety sign panel is therefore necessary. In addition, steel panels that were used in the construction sites were found to be unsuitable to meet the lawful requirements. In order to the color requirements on safety sign panel, it is recommended for Korea Occupational Safety and Health Agency to provide standard reference sample for each material used to produce safety sign panel, to distribute them to the producer and construction sites, and to supervise overall system.

3-D Analysis of Semiconductor Surface by Using Photoacoustic Microscopy (광음향 현미경법을 이용한 반도체 표면의 3차원적 구조 분석)

  • Lee, Eung-Joo;Choi, Ok-Lim;Lim, Jong-Tae;Kim, Ji-Woong;Choi, Joong-Gill
    • Journal of the Korean Chemical Society
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    • v.48 no.6
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    • pp.553-560
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    • 2004
  • In this experiment, a three dimensional structure analysis was carried out to examine the surface defects of semiconductor made artificially on known scale. It was investigated the three dimensional imaging according to the sample depth and the thermal diffusivity as well as the carrier transport properties. The thermal diffusivity measurement of the intrinsic GaAs semiconductor was also analyzed by the difference of frequency-dependence photoacoustic signals from the sample surface of different conditions. Thermal properties such as thermal diffusion length or thermal diffusivity of the Si wafer with and without defects on the surface were obtained by interpreting the frequency dependence of the PA signals. As a result, the photoacoustic signal is found to have the dependency on the shape and depth of the defects so that their structure of the defects can be analyzed. This method demonstrates the possibility of the application to the detection of the defects, cracks, and shortage of circuits on surface or sub-surface of the semiconductors and ceramic materials as a nondestructive testing(NDT) and a nondestructive evaluation(NDE) technique.

A Study for the Limitation of Measurement Accuracy and Reliability of Autostigmatic Null lens System by Adjustment and Fixing Process (조정방식과 경통고정방식에 대한 자동무수차점 널 렌즈 광학계의 측정 정밀도 한계 및 신뢰도)

  • Lee, Young-Hun;Rim, Cheon-Seog
    • Korean Journal of Optics and Photonics
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    • v.16 no.5
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    • pp.440-445
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    • 2005
  • The limitation of measurement accuracy and reliability of autostigmatic null lens system are studied for the cases of using inter-distance of null lenses as the adjustment factor of alignment and fixing the distance by mounting. If we investigate the first case, the wavefront aberration of null lens system is compensated by the adjustment process even though the shape of aspherical surface is not properly fabricated. As the result, it brings about the problem of measurement reliability. However, for the fixing process by mounting null lenses, it doesn't cause the reliability problem because the wavefront aberration of null lens system is not compensated. Further, the fixing process shows nearly same result in measurement accuracy to the adjustment process, that is, $0.0316{\lambda}$ vs. $0.0326{\lambda}$. So, we can conclude the setup for autostigmatic null lens system must be constituted by means of the fixing process. Meanwhile, we introduce and define the alignment aperture on aspheircal mirror, which can be approximated as spherical zone for alignment of null lens system, and besides, we calculate the required fabrication accuracy of the zone for the necessary measurement accuracy.

An Experimental Study on Measure to Moisture Contents of Concrete (콘크리트 내부의 수분함유량 측정에 관한 실험적연구)

  • Park, Won-Sup;Kim, Heung-Youl;Kim, Hyung-Jun
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2008.11a
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    • pp.428-433
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    • 2008
  • The strength capacity properties of concrete are much influenced by water content which has a significant effect on concrete spalling, especially, in high temperature areas. Therefore, the properties of the material's shall be closely examined first by measuring the water content in each material in order to analyze Concrete Fire Characteristics, and a reliable measuring method shall be presented in order to derive the following influence. The method used to measure the water content within concrete is mainly divided into 4 types; ASTM method, Nuclear Magnetic method, Ultrasonic measurement method, Radio Wave method, etc. It is essential to use a reliable measuring method for each experiment. In this experiment, we measured the water content and humidity of concrete by two methods; Relative/Absolute humidity method using VISALA HM44 measuring equipment which is easily measurable compared with other methods regardless of the shape of the experimental model, and a water content measuring experiment using ASTM C 566. If the aggregates are under the condition that their surface is dry but in saturation, there is no change of water content according to concrete curing methods. However if the aggregates are absolutely dry, the water content is significantly changed according to concrete curing methods.

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Pool Combustion of Iso-Propanol Fuel including IPA and PCBs in different Type Vessels

  • An Suk-Heon
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.1
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    • pp.102-108
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    • 2006
  • On the refutation demanded for a control of various toxic substances. PCBs(poly chlorinated biphenyl) has a fatal poisonous matter in the ecosystem and the environmental pollution as it Is a kind of stable chemical substance. Especially, the gross Product of PCBs is estimated at about one million tonnage all over the world. However it is kept on storing in untreated state, then has a deterioration by the Prolonged storage and a risk of overflowing. Therefore, this research examined the fundamental characteristics of combustion and emission for the target of using the IPA (iso-propyl alcohol) solution as a part of PCBs control. IPA was filled to three kinds of Vessel, i.e. Vessel I, II, and III, and then was investigated as follows combustion shape, flame temperature. mass burning velocity, and PM(Particulate matter). A radial thermometer and a C-A thermocouple measured the flame temperature, and the optical extinction method by using He-Ne laser and the filter weight method used in the PM measurement. As a result, with an increasing of L/S ratio, the flame length become shorter and the burning velocity is more rapid, but the particulate matters is higher. It is supposed that the air flow rate is high on Vessel. and then the combustion is Promoted in the surface area of the upstream zone. The future works plan to investigate the characteristics with an using of the mixing of IPA and PCBs

Accuracy of Close-Range Industrial Photogrammetry Using CCTV Type CCD Camera (CCTV유형 CCD 카메라를 이용한 근거리 산업사진측량의 정확도)

  • 이진덕;최용진
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.19 no.3
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    • pp.283-290
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    • 2001
  • This paper demonstrates the performance of industrial precise measurement using the digital close-range photograrmmetric system based on a off-the-shelf CCTV-type CCD camera. The system was constructed with a CCD camera and a PC with a frame grabber, coupled with digital image mensuration and self-calibrating bundle adjustment techniques. An artificial fish reef with cubic shape was taken as an object for the application test of the system and the digital images were acquired on multi-station convergent network around the object. The geometric calibration of the CCD camera and the phototriangulation of the entire surface of the object was carried out simultaneously by means of self-calibrating bundle adjustment technique. Also the system comprising a high resolution still-video camera Kodak DCS, which high accuracy potential has been already established, were employed in similar network condition. Then the results from two different camera systems were compared in the accuracies of phototriangulation.

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