• Title/Summary/Keyword: Surface roughness improvement

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Study on the characteristics of nucleate boiling heat transfer with changing of surface roughness (표면거칠기의 변화에 따른 핵비등열전달의 특성에 관한 연구)

  • 김춘식;정대인;배종욱
    • Journal of Advanced Marine Engineering and Technology
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    • v.7 no.1
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    • pp.64-78
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    • 1983
  • In nucleate boiling, bubbles are created by the expansion of entrapped gas or vapor at small cavities in the surface of heat transfer. Namely, surface roughness is the important factor of heat transfer. This paper deals with the characteristics of boiling curve according to surface roughness. Freon-113 is used as the experimental fluid. The results are as follows; 1. In the case of the same as "q=C$\Delta$T$^{n}$ ", the lower numberical index "n", the larger heat transfer coefficient and the lower wall superheat "$\Delta$T" is obtained for the rougher surface. 2. In the working of every kind of heat transfer sruface with boiling, improvement of capabilities of heat transfer can be devised by adding suitable roughness on the heat transfer surface. 3. When the metal nets of moderate mesh number are established, the capabilities of heat transfer can be improved in evaporation of liquid in vessels. But in the case that the sucession of bubbles in checked by using the nets which are too tight, the generation of bubbles union decreases critical heat flux. decreases critical heat flux.

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Improvement of Surface Integrity in Hard Turning With Sensitivity Analysis of Cutting Parameter

  • Kong, Jeong-Heung;Park, Man-Jin;Kim, Jin-Hyun;Jang, Dong-Young;Han, Dong-Chul
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.321-322
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    • 2002
  • This paper presents study of effects of cutting parameters such as cutting speed, feed rate and depth of cut on the surface roughness in hard turning. Taguchi Method and linear regression model of design parameters were utilized to identify the controlling process parameters that can monitor the surface roughness in the hard turning operation. In the process optimization, experimental planning was performed using the orthogonal array and concept of the signal-to-noise ratio. Cutting parameters such as speed, feed rate, and depth of cut were selected as process parameters and the ANOVA analysis showed that feed rate and cutting speed had more effect on the roughness variation that depth of cut.

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Fundamental Research on Polishing of Glass Plates by Coated-type Magnetic Abrasives (자성체 피복형 연마입자를 이용한 유리의 평면 래핑의 기초 연구)

  • Moon, Bong-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.3
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    • pp.108-112
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    • 2011
  • In order to obtain excellent flatness and surface roughness of glass substrate disk, uniform distribution of abrasives should be important for uniform polishing. We introduced coated-type magnetic abrasives and magnetic field to a lapping for the improvement of surface roughness and removal rate. Polishing properties with the conventional diamond abrasives and the coated-type magnetic abrasives were compared. As a result, the coated-type magnetic abrasives showed small surface roughness and large removal rate by applying magnetic field. And it also was shown that coated-type magnetic abrasives could save the more amount of polishing liquid under the same removal rate than the conventional diamond abrasives can.

A Study on the Improvement of Polishing Surface Roughness using Polishing Machine with Constant pressure (정압 폴리싱 머신에 의한 연마면조도 향상에 관한 연구)

  • 정윤교;조종래;윤상대;김남경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.139-144
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    • 2004
  • This polishing machine has many advantages to polish complicated shaped molds due to spindle header with constant pressure. But, because of new polishing machine, there is no study of the standardization of polishing by polishing conditions yet. So we want to know the relation between polishing conditions(a kind of tool, grain size) and surface roughness. The result of experimental was obtained surface roughness of 0.061${\mu}{\textrm}{m}$ Ry in case of using wood tool and grain of 6${\mu}{\textrm}{m}$ diamond.

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A study on the improvement of polishing surface using Oscillation-type tool and AE sensor (요동형 공구와 AE센서를 이용한 연마면 향상에 관한 연구)

  • 김정욱;김성렬;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1682-1687
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    • 2003
  • Die polishing technology is very critical to determine quality and performance of the final products. Generally, the rotation-type tool is used most widely in the polishing process. However it is difficult to make the mirror surface, because the method using the rotation-type tool causes a lot of tiny scratch on the polished surface. This paper proposes a new method using the oscillation-type tool that reduces the scratch and improves the surface roughness. As result. the mirror surface was able to obtain by using the oscillation-type tool. AE is known to be closely related to material removal rate(MRR). As the surface is rougher, MRR gets larger and AE increase. The surface roughness can be indirectly estimated using the AE signal measured during automatic die polishing process. In this study. an AE sensor based monitoring system was developed to investigate the relation the level of AE RMS with the surface roughness during polishing process.

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EXPERIMENTAL STUDIES ON THE SURFACE ROUGHNESS OF GLASS IONOMER CEMENT RESTORATIONS (Glass Ionomer Cement 수복물(修復物)의 표면거칠기에 관한 실험적 연구)

  • Kim, Kwang-Soon;Lee, Seung-Jong;Lee, Chung-Suck
    • Restorative Dentistry and Endodontics
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    • v.17 no.1
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    • pp.166-180
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    • 1992
  • One disadvantage of Glass Ionomer Cement Restoration is the difficulty in polishing. To find the appropriate polishing method, we polished the surface of Glass Ionomer Cement Restorations by 11 combination methods serially using disks shared with large-small particles and evaluated the polishing process in terms of surface roughness, surface roughness curve, and SEM findings. In addition, a visible light curing type bonding material was applied to evaluate the possible improvement in surface properties. The following results were obtained. 1. The disk surface of Glass Ionomer Cement was polished serially by disks with superfine particles, but it didn't become smooth. 2. The surface of Microfilled Composite resin became smoother as using a disk with finer particles. 3. When a visible light curing type bonding material was applied in finishing process, the surface of Glass Ionomer Cement became smooth as much as the applied matrix.

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Sensitivity improvement of $CeO_2$ oxygen sensor by betterment of surface characteristics through chemical mechanical polishing process (CMP 공정을 통한 표면 특성 개선에 의한 $CeO_2$ 산소 센서 감도 향상 연구)

  • Jung, Pan-Gum;Jun, Young-Kil;Ko, Pil-Ju;Kim, Nam-Hoon;Lee, Woo-Sun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.65-65
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    • 2007
  • Microstructure and surface roughness of the sensing materials should be improved to use them in advanced sensor applications because the uneven surface roughness degrades the light reflection, pattern resolution, and devices performance. Chemical mechanical polishing (CMP) processing was selected for improving the surface roughness of $CeO_2$ which is one of the well known materials for the oxygen gas sensors. Surface roughness and removal rate of spin coated $CeO_2$ thin films were examined with a change of CMP process parameters such as down force and table speed. The optimized process condition, reflected by the surface roughness with the hillock-free surface as well as the excellent removal rate with the good uniformity, was obtained. The effects of the improved surface roughness on the sensing property of $CeO_2$ thin films were also confirmed. The improved sensitivity of $CeO_2$ thin films for oxygen sensors were obtained after CMP process by the improved surface characteristics. Therefore, we conclude that sensing property of $CeO_2$ thin film is strongly dependent on the surface roughness of $CeO_2$ thin films by using CMP process.

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COMPARISON OF SURFACE ROUGHNESS OF VARIOUS LAMINATE VENEER PORCELAIN ACCORDING TO POLISHING METHODS (라미네이트 도재 수복물의 연마 방법에 따른 표면 거칠기의 비교)

  • Kwon, Young-Sook;Lee, Keun-Woo
    • The Journal of Korean Academy of Prosthodontics
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    • v.34 no.2
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    • pp.246-265
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    • 1996
  • After adjusting glazed surface of laminate veneer porcelain by reduction in the clinical procedure, an additional polishing procedure is required to smoothen the roughened surface by reduction, as it is difficult to glaze it again in the furnace. In this study, four kinds of laminate veneer porcelain were ground with diamond points as done in the clinical procedure. The adjusted porcelain surface was polished with Durawhite stone, Ceramiste points, Exa cerapol, Porcelain polishing wheel, Diamond polishing paste. The degree of surface roughness was evaluated with SEM and profilometer at each step, The self glazed surface and the glazed surface with glazing powder were compared with the polished surface and surface roughness of four kinds of laminate veneer porcelain according to the polishing method and step were obserbed. The following results were obtained : 1. There was no difference in the average surface roughness Ra value and the surface roughness obserbed under SEM according to the polishing methods and steps used, among the four kinds of laminate veneer porcelain including Colorlogic, Exelco, Vintage, and Vitadur alpha product. 2. Due to porosities, the surface in the course of polishing by polishing instruments was rougher than the glazed surface, evaluated with a SEM. 3. Insta-Glaze diamond polishing paste has no statistical difference with self glazed group 1, although it has a lower value in average surface roughness Ra value. 4. Group 2 which was glazed with galzing powder was lowest in view of SEM, but it revealed higher surface roughness Ra value than group 1, the glazed surface and group 8, polished by diamond polishing paste, due to surface waveness. 5. Proper surface smoothness could not be in the surface roughness analysis of SEM and profilometer by Shofu laminate polishing kit composed of Diamond point, Durawhite stone and Ceramiste points. Based on the results of this study, the following conclusions can be drawn. We obtain low surface roughness than glazed surface by polishing instruments, but not perfect results clinically. In order to obtain a perfect clinical result or a surface smoothness comparable to glazed porcelain there is a need for further improvement of porcelain materials, condensa-tion techniques, polishing instruments and polishing methods. Furthermore card should be taken not to breakdown the glazed surface during the clinical and laboratory procedure.

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