• Title/Summary/Keyword: Surface of revolution

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Effect of Solder Printing Conditions and External Factors on Printing Efficiency (솔더 인쇄조건 및 외적요소가 인쇄효율에 미치는 영향)

  • Ha, Chung-Soo;Kwon, Hyuk-Ku
    • Journal of the Microelectronics and Packaging Society
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    • v.25 no.1
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    • pp.23-28
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    • 2018
  • Under the 4th Industrial Revolution, implementation of Smart Factory in the field of surface mounting is an emerging issue. In the field of surface mounting, many researches are going on in line with these changes. Among them, we analyzed the method of optimizing the solder printing process which is a core process and the influence of the external factors affecting the printing efficiency. In this analysis, the Big Data provided by the SPI Machine was used to approach the statistical method, and the possibility of predicting the result through simulation with reliable results was confirmed. I hope this study contributes a little to the Smart Factory implementation.

A Study on Evaluation of Machinability using cuter Runout in Ball-end Milling (볼엔드밀 가공에서 런아웃 측정을 통한 가공성 평가에 관한 연구)

  • Kim, Byoung-Kook;Park, Hee-Bum;Lee, Deug-Woo;Kim, Jeong-Suk;Jung, Yoong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.10
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    • pp.35-44
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    • 1999
  • The performance of interrupted cutting operations like milling is consideraly affected by cuter runout. In this study, cutter runout is selected as an important machining parameter for evaluation of machinability in ball-end milling and caused from misalignments of tool and holder, unbalanced mass of parts and tool deflection under machining. To evaluate the machinability due to cutter runout, the rotating accuracy of spindle, cutting force and surface roughness are measured. The rotating characteristics of spindle in each revolution speed were investigated by cutter runout in freeload. The predicted surface form of workpiece by measuring cutter runout data was compared with real surfaces. The results show that measuring runout with high response gap sensor is useful for studying the phenomenon of high-speed machining and the monitor surface form using in-process runout measurements in ball-end milling is possible.

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Micro-Crack Analysis from Ultra-Precision Diamond Turning of IR Optic Material (적외선 광학 소재의 초정밀 선삭가공시 발생하는 미세균열 연구)

  • Jeong, Byeongjoon;Kim, Geon-Hee;Myung, Tae Sik;Chung, Eui-Sik;Choi, Hwan-Jin;Yeo, In Ju;Jeon, Minwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.11
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    • pp.905-910
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    • 2016
  • Infrared (IR) optic lens can be fabricated by a single point diamond turning (SPDT) machine without subsequent polishing process. However, this machining process often leaves micro-cracks that deteriorate the surface quality. In this work, we propose an experimental design to remove micro-cracks on IR lens. The proposed design gathered data between cutting process condition and Rt surface roughness. This is of great importance because the scale of micro-cracks is a few micrometer. Rt surface roughness is suitable for analyzing maximum peak height signals of the profile. The experimental results indicate that feed per revolution variable is one of the most dominant variable, affecting the generation micro-cracks on IR lens surfaces.

Study on Evaluation of Material Property of Micro Handpiece for dentistry and Surface Quality (치과용 시술기구(Micro Handpiece)재료의 특성평가 및 표면품질에 대한 연구)

  • Son, Jae-Hwan;Han, Chang-Woo;Choi, Sang-Il;Kim, Yong-Jung;Choi, Chang-Jin
    • Journal of the Korean Society of Industry Convergence
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    • v.9 no.3
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    • pp.221-228
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    • 2006
  • As Industrialization gets more and more advanced, human technological medical apparatus for dentistry has been developed. Such a medical apparatus have to let precision revolution and torque control facilitate. Consequently, Development of Micro hand-piece with strong durability should be required. Moreover, It's also very important to evaluate performance of such a Micro hand-piece, Evaluation of Mechanical property of Material and ANOVA have been known as useful methods in the field of Quality Evaluation. For Verification of Quality Evaluation, It has been evaluated by One-way layout ANOVA based on the data of Surface Roughness Test. Anyhow, This test has been respectively carried out by 3 kinds of Test and Superior performance has appeared in the Test result.

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Development of High Speed Machining Technology (고속절삭가공기술개발)

  • 이춘만;최치혁;정원지;정종윤;고태조;김태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.266-272
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    • 2002
  • High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and hugh fried rate, high-speed machining can alive great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on machining accuracy is discussed fur the results of surface roughness and machining error in Z-direction of the high speed machining.

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A Study on the Improvement of Machining Accuracy in High Speed Machining of STD11 (STD11 금형강의 고속가공에서 가공정밀도 향상에 관한 연구)

  • 이춘만;최치혁;정원지;정종윤;고태조;김태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.329-334
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    • 2002
  • High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and high feed rate, high-speed machining can give great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate, spindle revolution and cutting force are control factors. The effect of the control factors on machining accuracy is discussed for the results of surface roughness and machining error in Z-direction for the high speed machining of STD11.

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A Study on Micro-grooves Cutting Using Flat-end Mill (플랫 엔드밀을 이용한 미세 홈 가공에 관한 연구)

  • 이재일;이채문;이득우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.209-214
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    • 2002
  • Mechanical micro-engineering is an easy and cheap way to fabricate micro-structures. If the application of the conventional machining method using flat-end mill becomes available for the micro-manufacturing process, it will be advanced as an extension of the conventional machining process. In this study, micro-grooves cutting using flat-end mill(($\phi$8) was performed. The characteristics on flat-end milling was investigated to improve machinability of micro-grooves. The experiments were performed according to variations of spindle revolution, depth of cut, and feed rate. Machinability through various cutting conditions was evaluated by surface geometry, tool wear, and cutting force. The results show that micro V-grooves of width(pitch) 29${\mu}{\textrm}{m}$ were acquired by flat-end milling. The maximum and minimum roughness of the wall of grooves was 438 and 67nm, respectively

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Evaluation of Workability through Runout in End Milling (엔드밀 가공에서 런아웃 측정을 통한 가공성 평가에 관한 연구)

  • 김병국;김경수;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.165-168
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    • 1995
  • The quality of products is depend on the performance of machine and machining conditions. In this study the runout of spindel is selected as a parameter through which we could appreciate the workability of machine and the quality of products. Throigh the runout of high speed machining center on freeload machining, the revolution accuracy and the characteristics in connection with spindle speed are evaluated. It was experimented flat and ball end milling for estimating machine accuracy and workability by measuring spindel runout. In end, This paper shows the effects of runout on surface roughness through analysis of runout and roughness profiles.

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Selection of Machining Condition in High Speed Machining of STD11 (STD11 금형강의 고속가공에서 가공조건 선정)

  • 이춘만;최치혁;고태조;정종윤;정원지
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.30-38
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    • 2003
  • High-speed machining is one of the most effective technology to enhance productivity especially for hardened die material. High-speed machining can give great advantages for machining of dies and molds. But selection of machining condition is very difficult because of complicated machining mechanism. This paper presents the selection of machining condition in high-speed machining of STD11. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on surface roughness and machining error in Z-direction is discussed to improve machining accuracy.

Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel (볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향)

  • 이영주;원시태;허장회;박동순
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.245-250
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    • 2003
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL (Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.

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