• 제목/요약/키워드: Surface flaw detection

검색결과 26건 처리시간 0.023초

고분자(高分子) PVDF 진동자(振動子)를 이용(利用)한 점집동초음파탐촉자(点集東超音波探觸子)의 특성 (Characteristics of Point-Focus Type Ultrasonic Transducer using PVDF Element)

  • 한응교;황석태;이범성;박준서;소창행부
    • 비파괴검사학회지
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    • 제12권2호
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    • pp.7-13
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    • 1992
  • In this study, we examine the characteristics of beam and the effect of these characteristics on the flaw detection by using different type of two transducers, which are PZT and PVDF film transducer. Consequently, the detection of infinitesimal flaw is more possible than PZT, since it has beam width at focus of $60%{\sim}65%$ in contrast with PZT's. Moreover we can know PVDF transducer has superiority in detecting ability for sub-surface flaw detection in view of its acoustic impedance is near to water's and its focusing range is narrower than PZT's as $65{\sim}85%$ because it has spherical surface.

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Quantitative Analysis of a Steel Billet Surface Flaw Detection System by Means of a Finite Element Method

  • Bae, Sungwoo;Lee, Hongyeob
    • Journal of Electrical Engineering and Technology
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    • 제11권6호
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    • pp.1729-1734
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    • 2016
  • The surface inspection of a steel billet is a common practice in the steel manufacturing process prior to hot rolling to produce steel wire for tire cord. This billet surface inspection is an important process because flaws on the surface may cause major failures during the product manufacturing phase. This paper presents a computer simulation based on a finite element method for a magnetic flaw detector with a function of the current intensity, the number of coil turns, and the billet proceeding speed during the production phase based on the typical condition of conventional apparatus. Based on the simulation result, the magnitude of the electromagnetic field on the surface diminished with distance from the electromagnet. In addition, the increased current intensity and the increased number of coil turns actually induced a stronger electromagnetic field on the billet surface. On the other hand, the proceeding speed of a billet in its production line had no significant effects. The result in this study may assist to reduce trial and error and to minimize the opportunity costs during the optimization process by applying the findings of this study into the operation condition in the steel billet production line.

광강도차를 이용한 냉연강판 표면결함 검출 (Surface Flaw Detection of Cold-Rolled Steel Strips using Intensity Gradient)

  • 공선곤
    • 한국지능시스템학회논문지
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    • 제10권2호
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    • pp.75-82
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    • 2000
  • 이논문에서는 영상처리 기법과 신경회로망 분류기를 이용하여 냉연강판의 표면에 나타나는 결함을 검출하는 기법을 제안한다. 냉연강판 표면의 입력영상을 웨이블렛 변환하여 영상신호 데이터량을 감소시키고 영상신호의 저주파수 영역에 해당하는 부분영상으로부터 구한 co-occurrence 행렬을 이용하여 주된 특징들을 추출한 후 신경회로망 분류기를 이용하여 표면결함을 분류하는 과정을 밟는다 현장에서 직접입수한 실제 냉연강판 표면결함 영상에 대하여 결함의 검출 및 분류기법을 제시하고 실험을 통해 기존의 백터양자화 기법과 비교하여 우수한 성능을 보임을 입증하였다.

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Effect of Applied Voltage on the Reliability of Coating Flaw Detection of Pipe with Different Buried Depths

  • Lim, B.T.;Kim, M.G.;Kim, K.T.;Chang, H.Y.;Kim, Y.S.
    • Corrosion Science and Technology
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    • 제18권6호
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    • pp.277-284
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    • 2019
  • External corrosion control of buried pipe can be achieved by the combination of barrier coating and cathodic protection. Coating damage and deterioration can be induced by many reasons; damage during handling and laying, enhanced failure at low temperatures, failure during commissioning and operation, disbanding due to inadequate surface cleaning, rock penetration during installation and service etc. This work focused on the effect of survey conditions on the reliability of coating flaw detection of buried pipes. The effects of applied voltage and anode location on the detection reliability of coating flaw of buried pipe in soil with the resistivity of ca. 25.8 kΩ·cm were discussed. Higher applied voltage increased the detection reliability, regardless of buried depth, but deeper burial depth reduced the reliability. The location of the anode has influenced on the detection reliability. This behaviour may be induced by the variation of current distribution by the applied voltage and buried depth. From the relationship between the applied voltage and reliability, the needed detection potential to get a desire detection reliability can be calculated to get 100% detection reliability using the derived equation.

이종금속 용접부 축방향 결함 검출을 위한 초음파 탐촉자 설계 (Ultrasonic Transducer Design for the Axial Flaw Detection of Dissimilar Metal Weld)

  • 윤병식;김용식;양승한
    • 비파괴검사학회지
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    • 제31권5호
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    • pp.536-542
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    • 2011
  • 원자력발전소의 이종금속 용접부는 PWSCC 결함에 민감한 것으로 알려져 있으며 기량검증된 검사자가 기량검증된 절차서를 사용하여 가동중검사 기간 중에 주기적인 검사를 수행하고 있다. 국내 원자력발전소 이종금속 용접부의 형상 조사 결과에 따르면 대부분의 이종금속 용접부가 경사진 노즐부나 인접부에 위치하는 것으로 나타났다. 일반적인 초음파 탐촉자를 사용하여 경사부위에 위치한 이종금속 용접부의 검사를 수행할 경우 초음파 탐촉자의 접근성이 제한되어 검사체적을 모두 검사하기가 어렵다. 특히 축방향 결함 검출을 위한 원주방향 주사에서는 초음파 탐촉자가 경사면에 위치하게 되면 반사체로부터 결함 신호를 얻기 가 어려우며 이에 따라 결함 검출이 어렵게 된다. 이러한 문제점을 극복하기 위해서는 경사면을 고려하여 비틀림 각도를 적용한 초음파 탐촉자를 사용하는 것이 필요하다. 모델링을 통하여 비틀림 굴절 종파탐촉자 를 설계하고 축방향 결함 검사용 비틀림 굴절 종파탐촉자를 제작하여 실험을 통하여 결함으로부터 신호를 취득하였다. 일반 탐촉자와 비틀림 각도가 적용된 탐촉자의 초음파 응답신호를 비교한 결과 비틀림 각도가 적용된 탐촉자의 초음파 응답신호가 훨씬 뛰어난 것으로 나타났다.

Detection of flaw in steel anchor-concrete composite using high-frequency wave characteristics

  • Rao, Rajanikant;Sasmal, Saptarshi
    • Steel and Composite Structures
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    • 제31권4호
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    • pp.341-359
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    • 2019
  • Non-monolithic concrete structural connections are commonly used both in new constructions and retrofitted structures where anchors are used for connections. Often, flaws are present in anchor system due to poor workmanship and deterioration; and methods available to check the quality of the composite system afterward are very limited. In case of presence of flaw, load transfer mechanism inside the anchor system is severely disturbed, and the load carrying capacity drops drastically. This raises the question of safety of the entire structural system. The present study proposes a wave propagation technique to assess the integrity of the anchor system. A chemical anchor (embedded in concrete) composite system comprising of three materials viz., steel (anchor), polymer (adhesive) and concrete (base) is considered for carrying out the wave propagation studies. Piezoelectric transducers (PZTs) affixed to the anchor head is used for actuation and the PZTs affixed to the surrounding concrete surface of the concrete-anchor system are used for sensing the propagated wave through the anchor interface to concrete. Experimentally validated finite element model is used to investigate three types of composite chemical anchor systems. Studies on the influence of geometry, material properties of the medium and their distribution, and the flaw types on the wave signals are carried out. Temporal energy of through time domain differentiation is found as a promising technique for identifying the flaws in the multi-layered composite system. The present study shows a unique procedure for monitoring of inaccessible but crucial locations of structures by using wave signals without baseline information.

표면 SH파 모드의 분산특성 해석과 그 응용 (A Study on the Application and Dispersion Characteristics Analysis of Surface SH-wave Mode)

  • 이상용;박익근;윤종학;노승남;안형근
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.61-65
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    • 2001
  • A new flaw detection technique using by SH angle beam method has been discussed. The SH-wave is horizontally polarized shear wave and the surface SH wave has a characteristic of traveling along near surface layer. The surface SH wave technique is valuable for the detection of fatigue cracks at fillet weld heels which cannot be detected by other ultrasonic technique such as angle beam technique and The dispersion curves of it has simple characterization. In this work, using these beneficial chraterization, quality evaluation of spot weld with ultrasonic sound intensity of SH-wave passing through nugget area of spot weld are verified experimentally.

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콘크리트의 결함평가를 위한 탄성파시험의 모우드해석 (Modal Analysis of Stress Wave Test for Flaw Detection in Concrete)

  • 정범석;이창무;강병탁;황진호
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 가을 학술발표회 논문집(II)
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    • pp.1261-1266
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    • 2000
  • In the impact echo method, a stress pulse is introduced into an object at on accessible surface by a transmitter. The pulse propagates into the test object and is reflected by flaws or interfaces. In this paper, void and crack locations of concrete specimens were detected using impact echo method. In their modal identification procedures, the double least squares solution for Ibrahim Time Domain technique was used.

알루미늄 평판의 표면결함에 대한 와전류 신호의 유한요소해석 (Finite Element Analysis for Eddy Current Signal of Aluminum Plate with Surface Breaking Crack)

  • 이준현;이봉수;이민래
    • 대한기계학회논문집A
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    • 제29권10호
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    • pp.1336-1343
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    • 2005
  • The detection mechanism of the flaw for the nondestructive testing using eddy current is related to the interaction of the induced eddy currents in the test specimen with flaws and the coupling of these interaction effects with the moving test probe. In this study, the two-dimensional electromagnetic finite element analysis(FEM) fur the eddy current signals of the aluminum plate with different depth of surface cracks is described and the comparison is also made between experimental and predicted signals analyzed by FEM. In addition, the characteristics of attenuation of the eddy current density due to the variation of the depth of a conductor are evaluated. The effective parameters for the application of eddy current technique to evaluate surface cracks are discussed by analyzing the characteristics of the eddy current signals due to the variation of crack depths.

연속된 배관의 결함 검출을 위한 개폐식 와전류 탐촉자 개발 (Development of Open-Connect Type Eddy Current Transducers for the Detection of Surface Flaws in Continuous Pipeline)

  • 김영주;안봉영;이승석
    • 비파괴검사학회지
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    • 제22권2호
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    • pp.187-192
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    • 2002
  • 서로 연결되어 있는 강관의 결함을 검사할 수 있도록 하기 위한 개폐식 탐촉자를 제작하였다. 본 탐촉자는 기존의 외삽형 와전류 탐촉자로서는 탐상이 불가능한 설치 가동중인 튜브류의 검사를 위한 것이다. 리본 케이블과 커넥터로 구성된 여기 코일은 접합/단락이 가능하게 하였으며 감지 코일은 튜브 외벽 근처에 원주 방향으로 어레이 형태로 배치하였는데 여기 코일로부터 튜브 직경의 약 1.5배정도 떨어진 위치이다. 제작된 탐촉자를 강관에 적용한 결과, 감도나 결함 크기 구분 등의 성능은 자기 포화형 탐촉자에 미치지 못하나 비교적 큰 결함의 발견이나 위치 파악 등에는 적용 가능한 것으로 나타났다. 크랙 형태의 표면 결함의 경우 두께의 19% 이상의 결함을 찾을 수 있었다.