• Title/Summary/Keyword: Surface flaw detection

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Characteristics of Point-Focus Type Ultrasonic Transducer using PVDF Element (고분자(高分子) PVDF 진동자(振動子)를 이용(利用)한 점집동초음파탐촉자(点集東超音波探觸子)의 특성)

  • Han, E.K.;Hwang, S.T.;Lee, B.S.;Park, J.S.;Ogura, Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.2
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    • pp.7-13
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    • 1992
  • In this study, we examine the characteristics of beam and the effect of these characteristics on the flaw detection by using different type of two transducers, which are PZT and PVDF film transducer. Consequently, the detection of infinitesimal flaw is more possible than PZT, since it has beam width at focus of $60%{\sim}65%$ in contrast with PZT's. Moreover we can know PVDF transducer has superiority in detecting ability for sub-surface flaw detection in view of its acoustic impedance is near to water's and its focusing range is narrower than PZT's as $65{\sim}85%$ because it has spherical surface.

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Quantitative Analysis of a Steel Billet Surface Flaw Detection System by Means of a Finite Element Method

  • Bae, Sungwoo;Lee, Hongyeob
    • Journal of Electrical Engineering and Technology
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    • v.11 no.6
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    • pp.1729-1734
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    • 2016
  • The surface inspection of a steel billet is a common practice in the steel manufacturing process prior to hot rolling to produce steel wire for tire cord. This billet surface inspection is an important process because flaws on the surface may cause major failures during the product manufacturing phase. This paper presents a computer simulation based on a finite element method for a magnetic flaw detector with a function of the current intensity, the number of coil turns, and the billet proceeding speed during the production phase based on the typical condition of conventional apparatus. Based on the simulation result, the magnitude of the electromagnetic field on the surface diminished with distance from the electromagnet. In addition, the increased current intensity and the increased number of coil turns actually induced a stronger electromagnetic field on the billet surface. On the other hand, the proceeding speed of a billet in its production line had no significant effects. The result in this study may assist to reduce trial and error and to minimize the opportunity costs during the optimization process by applying the findings of this study into the operation condition in the steel billet production line.

Surface Flaw Detection of Cold-Rolled Steel Strips using Intensity Gradient (광강도차를 이용한 냉연강판 표면결함 검출)

  • 공선곤
    • Journal of the Korean Institute of Intelligent Systems
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    • v.10 no.2
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    • pp.75-82
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    • 2000
  • This paper presents a method of detecting surface flaw of cold-rolled steel plate using image processing technique and a neural network classifier. The amount of steel plate surface image data is reduced by the wavelet transform. Features are extracted from the co-occurence matrix of the partial image corresponding to the low-frequency region, and a MLP neural network classifies into predetermined surface flaw categories. Simulations show the neural network classifier outperforms conventional vector quantization method.

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Effect of Applied Voltage on the Reliability of Coating Flaw Detection of Pipe with Different Buried Depths

  • Lim, B.T.;Kim, M.G.;Kim, K.T.;Chang, H.Y.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.18 no.6
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    • pp.277-284
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    • 2019
  • External corrosion control of buried pipe can be achieved by the combination of barrier coating and cathodic protection. Coating damage and deterioration can be induced by many reasons; damage during handling and laying, enhanced failure at low temperatures, failure during commissioning and operation, disbanding due to inadequate surface cleaning, rock penetration during installation and service etc. This work focused on the effect of survey conditions on the reliability of coating flaw detection of buried pipes. The effects of applied voltage and anode location on the detection reliability of coating flaw of buried pipe in soil with the resistivity of ca. 25.8 kΩ·cm were discussed. Higher applied voltage increased the detection reliability, regardless of buried depth, but deeper burial depth reduced the reliability. The location of the anode has influenced on the detection reliability. This behaviour may be induced by the variation of current distribution by the applied voltage and buried depth. From the relationship between the applied voltage and reliability, the needed detection potential to get a desire detection reliability can be calculated to get 100% detection reliability using the derived equation.

Ultrasonic Transducer Design for the Axial Flaw Detection of Dissimilar Metal Weld (이종금속 용접부 축방향 결함 검출을 위한 초음파 탐촉자 설계)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Yang, Seung-Han
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.5
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    • pp.536-542
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    • 2011
  • Dissimilar metal welds in nuclear power plant are known as very susceptible to PWSCC flaws, and periodically inspected by the qualified inspector and qualified procedure during in-service inspection period. According to field survey data, the majority of their DMWs are located on tapered nozzle or adjacent to a tapered component. These types of configurations restrict examination access and also limit examination volume coverage. Additionally, circumferential scan for axially oriented flaw is very difficult to detect located on tapered surface because the transducer can't receive flaw response from reflector for miss-orientation. To overcome this miss-orientation, it is necessary adapt skewed ultrasonic transducer accomodate tapered surface. The skewed refracted longitudinal ultrasonic transducer designed by modeling and manufactured from the modelling result for axial flaw detection. Experimental results showed that the skewed refracted longitudinal ultrasonic transducer get higher flaw response than non-skewed refracted longitudinal ultrasonic transducer.

Detection of flaw in steel anchor-concrete composite using high-frequency wave characteristics

  • Rao, Rajanikant;Sasmal, Saptarshi
    • Steel and Composite Structures
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    • v.31 no.4
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    • pp.341-359
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    • 2019
  • Non-monolithic concrete structural connections are commonly used both in new constructions and retrofitted structures where anchors are used for connections. Often, flaws are present in anchor system due to poor workmanship and deterioration; and methods available to check the quality of the composite system afterward are very limited. In case of presence of flaw, load transfer mechanism inside the anchor system is severely disturbed, and the load carrying capacity drops drastically. This raises the question of safety of the entire structural system. The present study proposes a wave propagation technique to assess the integrity of the anchor system. A chemical anchor (embedded in concrete) composite system comprising of three materials viz., steel (anchor), polymer (adhesive) and concrete (base) is considered for carrying out the wave propagation studies. Piezoelectric transducers (PZTs) affixed to the anchor head is used for actuation and the PZTs affixed to the surrounding concrete surface of the concrete-anchor system are used for sensing the propagated wave through the anchor interface to concrete. Experimentally validated finite element model is used to investigate three types of composite chemical anchor systems. Studies on the influence of geometry, material properties of the medium and their distribution, and the flaw types on the wave signals are carried out. Temporal energy of through time domain differentiation is found as a promising technique for identifying the flaws in the multi-layered composite system. The present study shows a unique procedure for monitoring of inaccessible but crucial locations of structures by using wave signals without baseline information.

A Study on the Application and Dispersion Characteristics Analysis of Surface SH-wave Mode (표면 SH파 모드의 분산특성 해석과 그 응용)

  • 이상용;박익근;윤종학;노승남;안형근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.61-65
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    • 2001
  • A new flaw detection technique using by SH angle beam method has been discussed. The SH-wave is horizontally polarized shear wave and the surface SH wave has a characteristic of traveling along near surface layer. The surface SH wave technique is valuable for the detection of fatigue cracks at fillet weld heels which cannot be detected by other ultrasonic technique such as angle beam technique and The dispersion curves of it has simple characterization. In this work, using these beneficial chraterization, quality evaluation of spot weld with ultrasonic sound intensity of SH-wave passing through nugget area of spot weld are verified experimentally.

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Modal Analysis of Stress Wave Test for Flaw Detection in Concrete (콘크리트의 결함평가를 위한 탄성파시험의 모우드해석)

  • 정범석;이창무;강병탁;황진호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.1261-1266
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    • 2000
  • In the impact echo method, a stress pulse is introduced into an object at on accessible surface by a transmitter. The pulse propagates into the test object and is reflected by flaws or interfaces. In this paper, void and crack locations of concrete specimens were detected using impact echo method. In their modal identification procedures, the double least squares solution for Ibrahim Time Domain technique was used.

Finite Element Analysis for Eddy Current Signal of Aluminum Plate with Surface Breaking Crack (알루미늄 평판의 표면결함에 대한 와전류 신호의 유한요소해석)

  • Lee Joon-Hyun;Lee Bong-Soo;Lee Min-Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1336-1343
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    • 2005
  • The detection mechanism of the flaw for the nondestructive testing using eddy current is related to the interaction of the induced eddy currents in the test specimen with flaws and the coupling of these interaction effects with the moving test probe. In this study, the two-dimensional electromagnetic finite element analysis(FEM) fur the eddy current signals of the aluminum plate with different depth of surface cracks is described and the comparison is also made between experimental and predicted signals analyzed by FEM. In addition, the characteristics of attenuation of the eddy current density due to the variation of the depth of a conductor are evaluated. The effective parameters for the application of eddy current technique to evaluate surface cracks are discussed by analyzing the characteristics of the eddy current signals due to the variation of crack depths.

Development of Open-Connect Type Eddy Current Transducers for the Detection of Surface Flaws in Continuous Pipeline (연속된 배관의 결함 검출을 위한 개폐식 와전류 탐촉자 개발)

  • Kim, Young-Joo;Ahn, Bong-Young;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.2
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    • pp.187-192
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    • 2002
  • The open-connect type eddy current transducer for the flaw detection in continuously connected pipelines was developed. This eddy current transducer is for the on-line inspection of the tubes in industries, to which commercial encircling probes are not applicable. The excitation coil that consists of a ribbon type cable and a flat connector can be opened and closed on purpose. The sensing coils of this transducer are circumferentially arrayed near the outside of the tube wall but axially displaced from the exciter by about one and half tube diameter. In application to steel tubes, and the performance of this transducer was evaluated as a little behind those of magnetic saturation type in signal to noise ratio and flaw size decision, but usable to detect or to locate large size flaws in steel tubes. Surface cracks deeper than 19% of the tube thickness could be detected with good signal to noise ratio.