• Title/Summary/Keyword: Surface effect

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Effects of coating material and cutting parameters on the surface roughness and cutting forces in dry turning of AISI 52100 steel

  • Keblouti, Ouahid;Boulanouar, Lakhdar;Azizi, Mohamed Walid;Yallese, Mohamed Athmane
    • Structural Engineering and Mechanics
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    • v.61 no.4
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    • pp.519-526
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    • 2017
  • In the present paper, the effects of cutting parameters and coating material on the performances of cutting tools in turning of AISI 52100 steel are discussed experimentally. A comparative study was carried out between uncoated and coated (with TiCN-TiN coating layer) cermet tools. The substrate composition and the geometry of the inserts compared were the same. A mathematical model was developed based on the Response Surface Methodology (RSM). ANOVA method was used to quantify the effect of cutting parameters on the machining surface quality and the cutting forces. The results show that feed rate has the most effect on surface quality. However, cutting depth has the significant effect on the cutting force components. The effect of coating layers on the surface quality was also studied. A lower surface roughness was observed when using PVD (TiCN-TiN) coated insert. A second order regression model was developed and a good accuracy was obtained with correlation coefficients in the range of 95% to 97%.

Grinding Characteristic Evaluation and Development of Response Surface Models in Surface Grinding Process (평면연삭에서 가공특성 평가 및 반응표면모델 개발)

  • Kwak Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.4 s.235
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    • pp.614-623
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    • 2005
  • This study aims to perform the characteristic evaluation of surface grinding for the STD11 material with experimental and analytic techniques based on the response surface model. The grinding force acting on the workpiece and the ground surface roughness were measured according to the change of grain size, table speed and depth of cut. The effect of spark-out on the grinding force and the surface roughness was also characterized. The frictional coefficient between workpiece and grinding wheel could be determined by the analysis of spark-out effect. From the experimental data, the second-order response surface models were developed to predict the grinding force and the surface roughness. Validation of the developed model was examined.

An Experimental Study of the Surface Treatment Effect on the Frosting/Defrosting Behavior of a Fin-Tube Heat Exchanger (휜-관 열교환기의 착.제상 거동에 대한 표면처리의 영향에 관한 실험적 연구)

  • Jhee, Sung;Lee, Kwan-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.8
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    • pp.1062-1068
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    • 2000
  • The effect of heat exchanger surface treatment on the frosting/defrosting behavior in a fin-tube heat exchanger is investigated experimentally. It is found that the hydrophilic surface mainly influences on the frosting behavior, however, the hydrophobic surface gives some influence on the defrosting behavior. In view of frosting performance, surface-treated heat exchanger with either hydrophilic or hydrophobic characteristic shows a little improvement in the thermal performance than the aluminium heat exchanger with no surface treatment. The result reveals that the heat exchanger with hydrophobic surface treatment is more effective in view of the defrosting efficiency and time. The amounts of residual water on the surface-treated heat exchangers are shown to be smaller than those of the bare heat exchanger, therefore further improvements on the performance of re-operations are expected.

Analyzing the correlation between urban forestry and surface temperature using Landsat TM data

  • Jo, Myung-Hee;Kim, Sung-Jae;Lee, Kwang-Jae
    • Proceedings of the KSRS Conference
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    • 2003.11a
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    • pp.905-907
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    • 2003
  • In this study, the correlation between the heat island effect and the vegetation in Deagu Korea was performed through using Landsat TM data. the island effect, presents high temperature on air like island, is connected with correlation between the surface temperature and the temperature on the air. In this study, surface temperature was analyzed by detecting the change of urban forestry with remote sensing using the vegetation vitality statistics reference (ratio change of the Park greens in Daegu) the heat island effect not only brings the environment pollution but also brings serious problem such as the destruction of ecosystem to city as a whole. Jeff Luvall has studied to restrain the heat island effect by making urban forestry. Even though Daegu had been the serious high temperature urban area the current temperature of Daegu has been dropped. The correlation between the heat island effect and the vegetation index was analyzed by using satellite images.

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Wing-In-Ground Effect on Free Surface

  • Kim, Yong-Hwan;Rhee, Shin-Hyung;Jee, Sang-Min
    • Journal of Ship and Ocean Technology
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    • v.11 no.3
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    • pp.39-50
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    • 2007
  • This study aims the observation of wing-in-ground effect near free surface. Numerical computations are carried out to observe the deformation of free surface and the effects on lift and drag. The detailed flow fields around two- and three-dimensional wings with NACA 0012 section are observed from the results of a commercial CFD program, FLUENT, and the local deformations of free surface are obtained by applying a Rankine panel method. In the present cases, the small deformation of free surface under the wings is observed, but different forces are found between solid wall and free surface when the speed of wings becomes large.

Experimental Study on Micro-Scale Surface Texturing for Friction Reduction (저마찰을 위한 Micro-Scale Surface Texturing의 실험적 연구)

  • 채영훈
    • Tribology and Lubricants
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    • v.20 no.5
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    • pp.266-271
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    • 2004
  • The aim of this paper is to investigate the effect of surface texturing on reduction friction and to understand the potential of friction reduction through micro-scale dimple to fabricate by photolithography on pin-on-disk test using flat-on-flat contact geometry. It was verify that the friction property with respect to the same pitch has been influence on the size of dimple under lubricated sliding contact. Also, we can recognize from Stribeck curve that the friction property has a connection with the size of dimple. It can explain a relationship between the friction coefficient and a dimensionless parameter for lubrication condition. The friction property has been an effect on the size of surface texture on reduction friction, not only because the density of dimple, but also because the ratio of diameter/pitch. This ratio of approximately 0.5 recommend under the tested friction condition. It suggested that the ratio of d/p is an important parameter for surface texture design.

A Closer Look at the Effect of Particle Shape on Machined Surface at Abrasive Machining (입자연마가공에서의 입자 형상의 영향에 대한 고찰)

  • Kim, Dong-Geun;Sung, In-Ha
    • Tribology and Lubricants
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    • v.26 no.4
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    • pp.219-223
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    • 2010
  • Despite the increasing need of nanometer-scale accuracy in abrasive machining using ultrasmall particles such as abrasive jet and chemical mechanical polishing(CMP), the process mechanism is still unknown. Based on the background, research on the effects of various process parameters on the machined surface at abrasive machining was motivated and performed by using finite element analysis where the effect of slurry fluid flow involved. The effect of particle shape on the machined surface during particle-surface collision was discussed in this paper. The results from FEA simulation revealed that any damage or defect generation on machined surface by the impact may occur only if the particle has enough impact energy. Therefore, it could be concluded that generation of the defects and damage on the wafer surface after CMP process was mainly due to direct contact of the 3 bodies, i.e., pad-particle-wafer.

Influence of Bonding Strength on Surface Pattern in Bonding of Carbon Fiber Reinforced Plastic and Metal (탄소 섬유 강화 플라스틱과 금속의 접합에서 표면 패턴에 따른 접합 강도 영향)

  • Kim, Ji-Hun;Cheong, Seong-Kyun;Kim, Joohan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.4
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    • pp.430-435
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    • 2017
  • The effect of the surface profile on CFRP and aluminum metal bonding was studied. A small number of steps were made on the aluminum surface, and the shear stress and elongation were measured using a shear test after bonding with an autoclave method. As the number of surface steps increased, the shear stress and elongation increased. The surface bonding strength increased because of the effect of the mechanical and chemical bonding. When the number of effective stages was exceeded, the shear strength decreased again due to the aspect ratio of the step and the reduction of the penetration effect of the resin into the groove.

3차원 표면효과익의 자유표면 효과에 관한 수치연구

  • Gwak, Seung-Hyeon
    • Journal of Ocean Engineering and Technology
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    • v.12 no.2 s.28
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    • pp.79-86
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    • 1998
  • A three-dimensional WIG (Wing In Ground effect) moving above free surface is numerically studied by means of finite difference techniques. The air flow field around the WIG is analyzed by MAC (Marker & Cell) method, and interactions between WIG and the free surface are appeared as the variation of pressure distribution acting on the free surface. To analyze the wavemaking phenomena by those pressure distributions, the NS (Navier-Stokes) solver is employed in which nonlinearities of the free surface conditions can be included. Through the numerical simulation, Cp values and lift/drag ratio are carefully reviewed by changing the height/chord ratio. The section shape of model is NACA0012 with the span/chord ratio of 3.0. Through computational results, it is confirmed that the effect of free surface is small enough to treat it as a rigid wavy wall.

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A Study on the Effect of Shot Peened Treatments on the Strength of Carburized Gears (침탄치차의 굽힘강도에 미치는 Shot Peening의 효과에 관한 연구)

  • 류성기;전형주;문봉호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.959-963
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    • 1996
  • Hardened layer and compressive residual stress created by carburized treatment effect on bending fatigue strength of gear massively. Also, shot peening treatment improves the strength of carburized gear as it does the hardness and residual stress of surface layer. In these days shot peening techniques are welcomed as one of physical improvement ways around the surface of materials. It is used widely because qualitative analysis of shot peening has become possible and surface treatment can be done with very little costs compared to other surface improvement methods. Therefore this study investigates the effect of shot peening in surface shape and bending fatigue strength after doing many kinds of shot peening treatments, then doing fatigue test and also explained characteristics of shot peening gear.

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