• 제목/요약/키워드: Surface Roughness Parameters

검색결과 588건 처리시간 0.03초

통합절삭 시뮬레이션 시스템용 선삭표면조도 시뮬레이션 알고리즘의 설계 (Design of an Algorithm to Simulate Surface Roughness in a Turning for an Integrated Machining Simulation System)

  • 장동영
    • 한국시뮬레이션학회논문지
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    • 제8권1호
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    • pp.19-33
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    • 1999
  • The fundamental issues to evaluate machine tools performance through simulation pertain to the physical models of the machine tool itself and of process while the practical problems are related to the development of the modular software structure. It allows the composition of arbitrary machine/process models along with the development of programs to evaluate each state of machining process. Surface roughness is one of the fundamental factors to evaluate machining process and performance of machine tool, but it is not easy to evaluate surface roughness due to its tribological complexity. This paper presents an algorithm to calculate surface roughness considering cutting geometry, cutting parameters, and contact dynamics of cutting between tool and workpiece as well as tool wear in turning process. This proposed algorithm could be used in the designed virtual machining system. The system can be used to evaluate the surface integrity of a turned surface during the design and process planning phase for the design for manufacturability analysis of the concurrent engineering.

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The Effects of a Er:YAG Laser on Machined, Sand-Blasted and Acid-Etched, and Resorbable Blast Media Titanium Surfaces Using Confocal Microscopy and Scanning Electron Microscopy

  • Park, Jun-Beom;Kim, Do-Young;Ko, Youngkyung
    • Journal of Korean Dental Science
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    • 제9권1호
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    • pp.19-27
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    • 2016
  • Purpose: Laser treatment has become a popular method in implant dentistry, and lasers have been used for the decontamination of implant surfaces when treating peri-implantitis. This study was performed to evaluate the effects of an Erbium-doped:Yttrium-Aluminum-Garnet (Er:YAG) laser with different settings on machined (MA), sand-blasted and acid-etched (SA), and resorbable blast media (RBM) titanium surfaces using scanning electron microscopy and confocal microscopy. Materials and Methods: Four MA, four SA, and four RBM discs were either irradiated at 40 mJ/20 Hz, 90 mJ/20 Hz, or 40 mJ/25 Hz for 2 minutes. The specimens were evaluated with scanning electron microscopy and confocal microscopy. Result: The untreated MA surface demonstrated uniform roughness with circumferential machining marks, and depressions were observed after laser treatment. The untreated SA surface demonstrated a rough surface with sharp spikes and deep pits, and the laser produced noticeable changes on the SA titanium surfaces with melting and fusion. The untreated RBM surface demonstrated a rough surface with irregular indentation, and treatment with the laser produced changes on the RBM titanium surfaces. The Er:YAG laser produced significant changes on the roughness parameters, including arithmetic mean height of the surface (Sa) and maximum height of the surface (Sz), of the MA and SA surfaces. However, the Er:YAG laser did not produce notable changes on the roughness parameters, such as Sa and Sz, of the RBM surfaces. Conclusion: This study evaluated the effects of an Er:YAG laser on MA, SA, and RBM titanium discs using confocal microscopy and scanning electron microscopy. Treatment with the laser produced significant changes in the roughness of MA and SA surfaces, but the roughness parameters of the RBM discs were not significantly changed. Further research is needed to evaluate the efficiency of the Er:YAG laser in removing the contaminants, adhering bacteria, and the effects of treatment on cellular attachment, proliferation, and differentiation.

가공최적화를 통한 볼 스크류의 소음성능 향상에 관한 연구 (A Study on the Improvement of Noise Performance by Optimizing Machining Process Parameters on Ball Screw)

  • 허철수;최종훈;김현구;신중호;류성기
    • 한국기계가공학회지
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    • 제10권1호
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    • pp.54-61
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    • 2011
  • Ball screw systems are largely used in industry for motion control and motor applications. But the problem of noise, which really perplexes us, is highly correlated with the quality in ball screw systems all the way. In this paper, machining process parameters were evaluated in respects of technique, business, produce and quality to verify which impact influences the noise most. In order to adjust and compare, two comparison groups were set with the present parameters bench mark. Different ball screws were produced as specimens for the noise tests. Through comparing the noise performance of different parameters in the machining process respectively, a group of optimized machining process parameters were obtained. Another noise test was proceeded to know how noise performance was improved by optimizing the machining process parameters. At last, surface roughness tests have been done to know how surface roughness improved by optimization. The improvement of surface roughness is the main factor influences the noise performances.

표면평균기울기를 이용한 암석절리면의 3차원 거칠기 분석에 관한 연구 (A Study on 3D Roughness Analysis of Rock Joints Based on Surface Angularity)

  • 이덕환;이승중;최성웅
    • 터널과지하공간
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    • 제21권6호
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    • pp.494-507
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    • 2011
  • 암석의 절리면 거칠기 평가에 있어서 최적의 거칠기 파라미터를 선택하는 것은 중요한 문제이다. 선행연구에서 절리면 거칠기의 평가는 여러 가지 통계적 방법에 의해 2차원적으로 이루어져왔다. 본 연구에서는 Barton과 Choubey(1977)가 제안한 표준 프로파일(JRC)을 3차원 표면으로 확장하고, 표면평균기울기를 적용하여 절리면 거칠기를 정량화 하였다. 그리고 $Z_2$, Ai파라미터와 비교하여 표면평균기울기를 이용한 거칠기 정량화의 타당성을 검증하였으며, 복제시료를 이용한 절리면 전단시험을 통하여 전단강도와 표면평균기울기의 관계를 분석하였다.

점진성형에서 표면거칠기에 영향을 미치는 공정 변수 (Effective Process Parameters on Surface Roughness in Incremental Sheet Metal Forming)

  • 이상윤;이경부;강재관
    • 한국기계가공학회지
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    • 제13권6호
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    • pp.66-72
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    • 2014
  • Incremental forming is a relatively novel sheet forming process, in which parts can be formed without the use of dedicated dies. In this paper, the influence of the process parameters (tool diameter, step size, feed rate, existence of a die, forming methods, and kinds of tool path) on surface roughness in the case in which parts are processed by incremental forming was discussed. Al 1050 material is used in the experiments. A table of orthogonal arrays is used to design the experiments and the ANOVA method is employed to statistically analyze the results. The obtained results show that the process parameters of tool diameter, step size, and the existence of a die have a significant effect on the surface roughness, whereas the feed rate, forming methods and kinds of tool path are insignificant.

The Effect of the Cutting Parameters on Performance of WEDM

  • Tosun, Nihat
    • Journal of Mechanical Science and Technology
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    • 제17권6호
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    • pp.816-824
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    • 2003
  • In this study, variations of cutting performance with pulse time, open circuit voltage, wire speed and dielectric fluid pressure were experimentally investigated in Wire Electrical Discharge Machining (WEDM) process. Brass wire with 0.25 mm diameter and AISI 4140 steel with 10 mm thickness were used as tool and work materials in the experiments. The cutting performance outputs considered in this study were surface roughness and cutting speed. It is found experimentally that increasing pulse time, open circuit voltage, wire speed and dielectric fluid pressure increase the surface roughness and cutting speed. The variation of cutting speed and surface roughness with cutting parameters is modeled by using a regression analysis method. Then, for WEDM with multi-cutting performance outputs, an optimization work is performed using this mathematical models. In addition, the importance of the cutting parameters on the cutting performance outputs is determined by using the variance analysis (ANOVA).

서울지역의 고해상도 WISE-WRF 모델의 지표면 거칠기 길이 개선에 따른 민감도 분석 (Sensitivity Analysis of the High-Resolution WISE-WRF Model with the Use of Surface Roughness Length in Seoul Metropolitan Areas)

  • 지준범;장민;이채연;조일성;김부요;박문수;최영진
    • 대기
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    • 제26권1호
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    • pp.111-126
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    • 2016
  • In the numerical weather model, surface properties can be defined by various parameters such as terrain height, landuse, surface albedo, soil moisture, surface emissivity, roughness length and so on. And these parameters need to be improved in the Seoul metropolitan area that established high-rise and complex buildings by urbanization at a recent time. The surface roughness length map is developed from digital elevation model (DEM) and it is implemented to the high-resolution numerical weather (WISE-WRF) model. Simulated results from WISE-WRF model are analyzed the relationship between meteorological variables to changes in the surface roughness length. Friction speed and wind speed are improved with various surface roughness in urban, these variables affected to temperature and relative humidity and hence the surface roughness length will affect to the precipitation and Planetary Boundary Layer (PBL) height. When surface variables by the WISE-WRF model are validated with Automatic Weather System (AWS) observations, NEW experiment is able to simulate more accurate than ORG experiment in temperature and wind speed. Especially, wind speed is overestimated over $2.5m\;s^{-1}$ on some AWS stations in Seoul and surrounding area but it improved with positive correlation and Root Mean Square Error (RMSE) below $2.5m\;s^{-1}$ in whole area. There are close relationship between surface roughness length and wind speed, and the change of surface variables lead to the change of location and duration of precipitation. As a result, the accuracy of WISE-WRF model is improved with the new surface roughness length retrieved from DEM, and its surface roughness length is important role in the high-resolution WISE-WRF model. By the way, the result in this study need various validation from retrieved the surface roughness length to numerical weather model simulations with observation data.

경사면의 자기연마가공 특성평가 및 표면거칠기 예측모델 (Assessment on magnetic abrasive finishing of inclined surface and prediction model for surface roughness)

  • 이정인;김상오;곽재섭
    • Design & Manufacturing
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    • 제2권6호
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    • pp.11-16
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    • 2008
  • In order to satisfy the customer's variant needs for a product quality in recent years, a demand for developing higher precision machining technologies in a lot of application areas such as automobile, cellular phone and semiconductor has been increased more and more. Micro-magnetic induced polishing(${\mu}-MIP$) process is one of these precision technologies. In this study, to verify the parameters' effect of the ${\mu}-MIP$ process on the surface roughness improvement of the inclined workpiece, well planned experiment which was called the design of experiments was carried out. Considered parameters were spindle speed, inductor current, abrasive configuration and working gap between the workpiece and the solid tool. As a result, it was seen that the inductor current and the working gap greatly affected the surface roughness improvement. And to predict the surface roughness of the inclined workpiece, S/N ratio and first-order response surface model was developed.

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Radar Remote Sensing of Soil Moisture and Surface Roughness for Vegetated Surfaces

  • Oh, Yi-Sok
    • 대한원격탐사학회지
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    • 제24권5호
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    • pp.427-436
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    • 2008
  • This paper presents radar remote sensing of soil moisture and surface roughness for vegetated surfaces. A precise volume scattering model for a vegetated surface is derived based on the first-order radiative transfer technique. At first, the scattering mechanisms of the scattering model are analyzed for various conditions of the vegetation canopies. Then, the scattering model is simplified step by step for developing an appropriate inversion algorithm. For verifying the scattering model and the inversion algorithm, the polarimetric backscattering coefficients at 1.85 GHz, as well as the ground truth data, of a tall-grass field are measured for various soil moisture conditions. The genetic algorithm is employed in the inversion algorithm for retrieving soil moisture and surface roughness from the radar measurements. It is found that the scattering model agrees quite well with the measurements. It is also found that the retrieved soil moisture and surface roughness parameters agree well with the field-measured ground truth data.