• Title/Summary/Keyword: Surface Properties Test

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Mechanical Properties and Solid Lubricant Wear Behavior of MMCs Reinforced with a Hybrid of $Al_{2}O_{3}$ and Carbon Short Fibers (알루미나와 탄소단섬유를 혼합한 금속복합재료의 기계적 성질과 고체윤활 마모거동)

  • 송정일;봉하동;한경섭
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.4
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    • pp.968-980
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    • 1995
  • Al/Al$_{2}$O$_{3}$/C hybrid metal matrix composites are fabricated by the direct squeeze infiltration method. From the microstructure of Al/Al$_{2}$O$_{3}$/C composites, uniform distribution of reinforcements and good bondings are found. Optimum processing conditions for preforms and squeeze castings are suggested. Mechanical properties, such as elastic modulus, elongation, 0.2% offset yield strength and ultimate tensile strength are obtained. Through the abrasive were test and wear surface analsis, wear behavior and its mechanism of AC2B aluminum and Al/Al$_{2}$O$_{3}$/C composites can be characterized under various sliding speed conditions. Tensile strenght elongation of Al/Al$_{2}$O$_{3}$/C composites are decreased with increasing the addition of carbon fiber. On the contrary, elastic modulus of Al/Al$_{2}$O$_{3}$/C composites is slightly improved compared with that of the unreinforced matrix alloy. The addition of carbon fiber to al/al$_{2}$O$_{3}$/C composites gives rise to improvement of the wear resistance. Specially, carbon chopped fibers play an important role in interfering sticking between the counter material and metal matirix composites. Al/Al$_{2}$O$_{3}$/C composites are suitable to high speed due to solid lubication of carbon. And wear model of Al/Al$_{2}$O$_{3}$/C composites is suggested by the examination of worn surfaces.

Prediction of Mechanical Properties of Honeycomb Core Materials and Analysis of Interlaminar Stress of Honeycomb Sandwich Composite Plate (하니컴코어 재료의 기계적 물성 예측과 하니컴 샌드위치 복합재료 평판의 층간응력 해석)

  • 김형구;최낙삼
    • Composites Research
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    • v.17 no.1
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    • pp.29-37
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    • 2004
  • Honeycomb sandwich composite(HSC) structures have been widely used in aircraft and military industry owing to their light weight and high stiffness. Mechanical properties of honeycomb core materials are needed for accurate analysis of the sandwich composites. In this study. theoretical formula for effective elastic modulus and Poisson's ratio of honeycomb core materials was established using an energy method considering the bending, axial and shear deformations of honeycomb core walls. Finite-element analysis results obtained by using commercial FEA code, ABAQUS 6.3 were comparable to the theoretical ones. In addition, we performed tensile test of HSC plates and analyzed deformation behaviors and interlaminar stresses through its FEA simulation. An increased shear stress along the interface between surface and honeycomb core layers was shown to be the main reason for interfacial delamination in HSC plate under tensile loading.

Physical and Mechanical Properties and Fire-endurance Characteristics of Recycled Particleboards

  • Suh, Jin-Suk;Han, Tae-Hyung;Park, Joo-Saeng;Park, Jong-Young
    • Journal of the Korea Furniture Society
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    • v.19 no.6
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    • pp.475-486
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    • 2008
  • In this study, fire-retardant chemicals were melt with mixed composition ratios of dibasic ammonium phosphate and each half of boric acid and borax in hot water, in which hammer-milled chips were immersed to increase swelling of waste particleboards. Also, fire-retardant treated particles from sawn lumber chip and recycled particleboard chip were composed in ratio of 70:30 in core layer to improve boards' properties. Retention ratio of fire-retardant chemicals for the particles for face layer was high due to high specific surface area, and that of sawn lumber chips was somewhat higher than that of recycled particleboard chips. The mixture of particles from sawn lumber chips and recycled PB of 70:30 in weight ratio exceeded bending strength of 100 $kgf/cm^2$. It seemed that the relatively greater portions of dibasic ammonium phosphate affected adversely to dimensional stability, however fire-retardants treatment resulted in distinct effect lowering formaldehyde emission such as $E_0$ type(0.5mg/$\ell$ or less) in KS F 3104. In fire-retardancy, the recycled boards with a mixed ratio of dibasic ammonium phosphate to boric acid borax(50:50 mixture) of 70% to 30% in weight satisfied fire-retardancy 3rd grade in KS F 2271, and also this composition from cone calorimeter test met same standard grade figuring total heat release of 4.6MJ/$m^2$.

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Effect of Soil Reinforcement on Shear Strength by Pennisetum alopecuroides and Miscanthus sinensis Roots on Loamy Sand at River Banks (하천제방 양질사토에 대한 수크령과 억새 뿌리의 토양전단강도 보강효과)

  • Dang, Ji-Hee;Cho, Yong-Hyeon;Lee, Chun-Seok
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.20 no.2
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    • pp.79-91
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    • 2017
  • This study was conducted to find out the physical properties and soil shearing strength reinforcement effect of herbaceous plants for the slope revegetation works. Two native plants(Pennisetum alopecuroides and Miscanthus sinensis) were used for this experiment, because they have excellent seed germination rates without preconditioning, and grow naturally around rivers. To identify the physical properties, the partial dry weight of plants were investigated. To identify the soil shearing strength reinforcement effect, the respective soil shearing strengths of the control soils, Pennisetum alopecuroides, Miscanthus sinensis samples were measured. Also, we did a correlation analysis to examine the relation of shearing strength to plant features. The results are summarized as follows: 1. The average dry weight of Pennisetum alopecuroides samples consists of 52.36% above ground and 47.64% at root. And in dry weight, 78.24% of it's root distributes within 10 cm in soil depth. Meanwhile the average dry weight of Miscanthus sinensis samples consists of 52.91% above ground and 47.09% at root. And in dry weight, 82.95% of it's root distributes within 10 cm in soil depth. 2. The results of correlation analysis showed that for both Pennisetum alopecuroides and Miscanthus sinensis, it could not be said that there was any correlation between shearing strength and plant characteristics, and statistically they were not meaningful. 3. In the shearing strength test with control soils, Pennisetum alopecuroides, Miscanthus sinensis as subjects, the differences in shearing strength measurement results were modest, and the order was shown as control soils < Pennisetum alopecuroides < Miscanthus sinensis, so the soil shearing strength reinforcement effect by the Pennisetum alopecuroides and the Miscanthus sinensis on loamy sand at river banks surface was confirmed.

Analysis of Irrigation Water Amount Variability based on Crops and Soil Physical Properties Using the IWMM Model (IWMM 모형을 이용한 작물과 토양의 물리적 특성에 따른 관개용수량 변동 특성 분석)

  • Shin, Yongchu
    • Journal of The Korean Society of Agricultural Engineers
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    • v.59 no.2
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    • pp.37-47
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    • 2017
  • In this study, we analyzed the variability of irrigation water amounts based on the combination of various crops and soil textures using the Irrigation Water Management Model (IWMM). IWMM evaluates the degree of agricultural drought using the Soil Moisture Deficit Index (SMDI). When crops are damaged by the water scarcity under the drought condition indicating that the SMDI values are in negative (SMDI<0), IWMM irrigates appropriate water amounts that can shift the negative SMDI values to "0" to crop fields. To test the IWMM model, we selected the Bandong-ri (BDR) and Jucheon (JC) sites in Gangwon-do and Jeollabuk-do provinces. We derived the soil hydraulic properties using the near-surface data assimilation scheme form the Time Domain Reflectrometry (TDR)-based soil moisture measurements. The daily root zone soil moisture dynamics (R: 0.792/0.588 and RMSE: 0.013/0.018 for BDR/JC) estimated by the derived soil parameters were matched well with the TDR-based measurements for validation. During the long-term (2001~2015) period, IWMM irrigated the minimum water amounts to crop fields, while there were no irrigation events during the rainy days. Also, Sandy Loam (SL) and Silt (Si) soils require more irrigation water amounts than others, while the irrigation water were higher in the order of radish, wheat, soybean, and potato, respectively. Thus, the IWMM model can provide efficient irrigation water amounts to crop fields and be useful for regions at where limited water resources are available.

Corrosion Analysis of Materials by High Temperature and Zn Fume (고온 및 Zn Fume에 의한 소재들의 부식성 분석)

  • Baek, Min Sook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.5
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    • pp.551-556
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    • 2018
  • The material normally used in hot dip galvanizing facilities is SM45C (carbon steel for mechanical structure, KS standard), mainly because of its price. During this process, the oxidation of the plating facility occurs due to the heat of the Zn fumes coming from the molten zinc. Since the cycle time of the current facilities is 6 months, much time and money are wasted. In this study, the corrosive properties of various materials (Inconel625, STS304, SM45C) were investigated by oxidation in a high temperature and Zn fumes environment. The possibility of applying the hot-dip galvanizing equipment was investigated for each material. The Zn fumes were generated by directly bubbling Ar gas into Zn molten metal in a 650 degree furnace. High-temperature, Zn fumes corrosion was conducted for 30 days. The sample was removed after 30 days and the oxidation of the surface was confirmed with EDS and SEM, and the corrosion properties were examined using potentiodynamic polarization tests.

Characteristics and Preparation of Gas Sensors Using Nano SnO2:CNT (나노 SnO2:CNT를 이용한 가스센서의 제작 및 특성연구)

  • Yu, Il
    • Korean Journal of Materials Research
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    • v.26 no.9
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    • pp.468-471
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    • 2016
  • $SnO_2:CNT$ thick films for gas sensors were fabricated by screen printing method on alumina substrates and were annealed at $300^{\circ}C$ in air. The nano $SnO_2$ powders were prepared by solution reduction method using tin chloride ($SnCl_2.2H_2O$), hydrazine ($N_2H_4$) and NaOH. Nano $SnO_2:CNT$ sensing materials were prepared by ball-milling for 24h. The weight range of CNT addition on the $SnO_2$ surface was from 0 to 10 %. The structural and morphological properties of these sensing material were investigated using X-ray diffraction and scanning electron microscopy and transmission electron microscope. The structural properties of the $SnO_2:CNT$ sensing materials showed a tetragonal phase with (110), (101), and (211) dominant orientations. No XRD peaks corresponding to CNT were observed in the $SnO_2:CNT$ powders. The particle size of the $SnO_2:CNT$ sensing materials was about 5~10 nm. The sensing characteristics of the $SnO_2:CNT$ thick films for 5 ppm $H_2S$ gas were investigated by comparing the electrical resistance in air with that in the target gases of each sensor in a test box. The results showed that the maximum sensitivity of the $SnO_2:CNT$ gas sensors at room temperature was observed when the CNT concentration was 8wt%.

High Efficient and Stable Dye-sensitized Solar Cells (DSSCs) with Low Melting Point Glass Frits

  • Kim, Jong-U;Kim, Dong-Seon;Kim, Hyeong-Sun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.42.2-42.2
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    • 2011
  • $TiO_2$ films were modified by adding a glass frit as a light scattering particle and applied to an anode electrode in dye-sensitized solar cells (DSSCs) to enhance the adhesion between $TiO_2$ and fluorine doped transparent oxide (FTO). Low melting point glass frits at contents of (3 to 7wt%) were added to the nano crystalline $TiO_2$ films. The light scattering properties, photovoltaic properties and microstructures of the photo electrodes were examined to determine the role of the low glass transition temperature ($T_g$) glass frit. Electrochemical impedance spectroscopy, Brunauer-Emmett-Teller method and scratch test were conducted to support the results. The DSSC with the $TiO_2$ film containing 3wt% low Tg glass frit showed optimal performance (5.1%, energy conversion efficiency) compared to the $TiO_2$-based one. The photocurrent density slightly decreased by adding 3wt% of the frit due to its large size and non conductivity. However, the decrease of current density followed by the decrease of electron transfer due to the large frit in $TiO_2$ electrode was compensated by the scattering effect, high surface area and reduced the electron transfer impedance at the electrolyte-dye-$TiO_2$ interface. The stability of the photo electrodes was improved by the frit, which chemically promoted the sintering of $TiO_2$ at relatively low temperature ($450^{\circ}C$).

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THE EFFECTS OF SEALING ON THE PLASMA-SPRAYED OXIDE-BASED COATINGS

  • Kim, Hyung-Jun;Sidoine Odoul;Kweon, Young-Gak
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.53-58
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    • 2002
  • Electrical insulation and mechanical properties of the plasma sprayed oxide ceramic coatings were studied before and after the sealing treatment of the ceramic coatings. Plasma sprayed A1$_2$O$_3$-TiO$_2$ coating as the reference coating was sealed using three commercial sealants based on polymer. Penetration depth of the sealants to the ceramic coating was evaluated directly from the optical microscope using a fluorescent dye. It is estimated that the penetration depth of the sealants to the ceramic coating is from 0.2 to 0.5 mm depending on the sealants used. The preliminary test results with a DC puncture tester imply that the dielectric breakdown voltage mechanism of plasma sprayed ceramic coatings has been determined to be a corona mechanism. Dielectric breakdown voltage of the as-sprayed and as-ground samples have shown a linear trend with regard to the thickness showing an average dielectric strength of 20 kV/mm for the thickness scale studied. It is also shown that grinding the coating before sealing and adding fluorescent dye do not agent the penetration depth of sealants. All of the microhardness, two-body abrasive wear resistance, bond strength, and surface roughness of the ceramic coating after the sealing treatment are improved. The extent of improvement is different from the sealants used. However, three-point bending stress of the ceramic coating after the sealing treatment is decreased. This is attributed to the reduced micro-crack toughening effect since the cracks propagate easily through the lamellar of the coating without crack deflection and/or branching after the sealing treatment.

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Properties of Particleboard Using Byproduct of Plywood Manufacture - Evaluation on the Elements of Surface Layer and Pre-treatment of Particles (합판 공장 부산물을 이용한 파티클보드의 물성에 관한 연구 - 표층 구성요소 및 파티클 전처리 여부에 따른 비교 -)

  • Hwang, Jung Taek;Pi, Duck Won;Kang, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.1
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    • pp.33-41
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    • 2013
  • This study was performed to analyse cause of quality deterioration using byproduct of plywood and to determine physical and mechanical properties of particleboard used new bonding condition we found. The result of bending strength of Com-Ply board using EMDI is 57.7 $N/mm^2$ on linear direction and 25.1 $N/mm^2$ on vertical direction. EMDI has better water-resisting qualities than Urea formaldehyde adhesive according to result of thickness swelling and water absorption test. Pre-treatment soaked particle 72 hours in water caused increase of HCHO emission.