• Title/Summary/Keyword: Surface Properties Test

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A study on optimal cutting conditions of MCD or NCD coated ball end-mills for finishing (MCD 및 NCD 코팅 볼 엔드밀의 정삭가공에서의 최적절삭조건에 관한 연구)

  • Jong-Su Kim
    • Design & Manufacturing
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    • v.16 no.4
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    • pp.17-23
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    • 2022
  • Recently, several studies are being conducted to achieve a curvature of 180° or more for the edge of the display glass. The thermocompression molding process is applied to the manufacture of curved glass, and high hardness G5 graphite is used as the mold material to withstand the impact applied to the mold. G5 graphite has high hardness and strong brittleness, which makes tool wear and surface damage easy during machining. Therefore, the demand for diamond-coated tools with good mechanical properties is increasing in the G5 machining field. In this study, the optimal cutting conditions and machinability of a nanodiamond (NCD) coated ball end mill being developed by a tool manufacturer were analyzed and evaluated. For this purpose, the same test was performed on the microdiamond (MCD) coated ball end mill and compared together. In summary, the machinability of MCD and NCD coated tools showed better cutting performance at a cutting speed of 282 m/min, a feed rate of 1,400 mm/min, and a radial depth of cut of 0.08 to 0.1 mm.

Prediction Method for Thermal Destruction of Internal Insulator in Solid Rocket Motor (고체추진기관 연소관단열재의 열파괴 예측기법)

  • Ji-Yeul Bae;In Sik Hwang;Yoongoo Kang
    • Journal of the Korean Society of Propulsion Engineers
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    • v.27 no.1
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    • pp.9-16
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    • 2023
  • This paper investigated the method to predict a thermal response of internal insulation in a solid rocket motor considering both thermal decomposition and ablation. Changes in properties due to the thermal decomposition, swelling of char layer and movement of decomposition gases inside the material were considered during a modeling. And radiative/convective heat flux from the exhaust gas were applied as boundary conditions, while the chemical ablation of the material surface is modeled with algebraic equations. Test SRM with thermocouples was solved for a validation purpose. The results showed that predicted temperatures have identical trends and values compared to the experimental values. And an error of predicted thermal destruction depth was around 0.1 mm.

A Study on the Iodine-induced Stress Corrosion Cracking of Zircaloy-4 Cladding (I) (지르칼로이-4 피복재의 요드응력 부식 균열에 대한 연구)

  • Ryu, W.S.;Hong, S.I.;Choi, Y.;Kang, Y.H.;Rim, C.S.
    • Nuclear Engineering and Technology
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    • v.17 no.3
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    • pp.193-199
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    • 1985
  • Iodine-induced stress corrosion cracking tests of Zircaloy-4 cladding were undertaken using the modified infernal pressurization method. The effects of iodine concentration and applied stress were studied. The critical iodine concentration for SCC was found to be about 0.2 mg/$\textrm{cm}^2$ at 603$^{\circ}$K. The threshold stress was dependent on the test temperature and the mechanical properties of the specimen. The fracture surface showed that the crack propagated stepwise iron one grain to others until the material was unstable and then ruptured mechanically. The initial region showed the transgranular feature and the wedge-shaped cracks. As the crack proceeded, the transgranular and ductile-tearing mired feature appeared in the middle region.

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Properties of Matrix According to the Replacement Ratio of Portland Cement-based Carbonation Sluge (시멘트 기반 탄화슬러지 치환율에 따른 경화체의 특성)

  • Kang, Yong-Mo;Lee, Hye-Eun;Lee, Sang Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.189-190
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    • 2021
  • Recently, the spread of intense social distancing and untact culture due to COVID-19 has increased the time spent indoors. In addition, according to the International Cancer Institute, fine dust was classified as a first-class carcinogen, a substance found to be carcinogenic, such as asbestos and benzene. As a result, interest in indoor air quality is increasing, and many studies are underway to reduce air pollutants. This study is a basic experiment of a board made to improve indoor air quality. The basic characteristics of the board, flexural strength and compressive strength, are analyzed and the results of the test are as follows. Experiments have shown that flexural strength and compressive strength tend to decrease as the replacement rate of hydrocarbons increases. It is believed that the strength of the sludge has decreased due to the increase in internal voids due to the increase in non-surface area, volume and diameter of microfiber as it undergoes the carbonation process. In addition, it is believed that the amount of moisture needed for curing during the mixing process was reduced due to the absorption of hydrocarbons.

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Investigating the Antibacterial Qualities of Copper Particle-Infused UV-Curable Paint for Wood Flooring Boards (구리입자 기반 UV경화도료 코팅 목질 마루판의 항균 특성)

  • Lee, Dong-Gun;Lim, Nam-Gi;Koh, Jae-Song
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.4
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    • pp.393-404
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    • 2023
  • This research evaluates the antibacterial and transparency properties of UV-curable paint augmented with 20wt% copper particles. The transparency assessment indicated that the paint maintained a total luminous transmittance of 90% or above, thereby matching or surpassing the performance of standard UV-curing paints. To further test its antibacterial capabilities, wooden flooring boards were coated with the UV-curable paint laced with 20wt% copper particles, which had been surface-modified with a silane coupling agent. Following the fatigue tests of these treated boards, an impressive bacterial reduction rate of 99.9% was noted after a span of 6 hours, demonstrating the paint's exceptional antibacterial performance.

The Characteristics and Optimization of Brown Rice Cookies Prepared using Chungkukjang (청국장분말 첨가 발아현미 쿠키의 품질특성 및 최적화)

  • Song, Yun-Hee;Joo, Na-Mi
    • Journal of the Korean Society of Food Culture
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    • v.24 no.3
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    • pp.321-330
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    • 2009
  • This study was conducted to develop a recipe for a nutritional cookie containing chungkukjang powder that had a composition of ingredients and a texture that resulted in a high preference by all age groups. Wheat flour was partially substituted with chungkukjang powder to reduce its content. Response surface methodology was then used to analyze the measured results, which showed 16 experimental points including 2 replicates for chungkukjang powder, butter and sugar. The compositional and functional properties were then measured, after which these values were applied to a mathematical model. A canonical form and perturbation plot revealed the influence of each ingredient on the final mixture. The results of the sensory evaluation showed significant values with respect to color (p<0.01), texture (p<0.05) and overall quality (p<0.05). Taken together, the results of this study indicated that the optimal ratio was 26.57 g of chungkukjang powder, and 82.08 g of butter for every 52.36 g of sugar. The physical and chemical sensory measurements were then evaluated by a t-test, and the results revealed significant differences in the flavor of the optimized cookie when compared to the control cookie.

Coupled IoT and artificial intelligence for having a prediction on the bioengineering problem

  • Chunping Wang;Keming Chen;Abbas Yaseen Naser;H. Elhosiny Ali
    • Earthquakes and Structures
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    • v.24 no.2
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    • pp.127-140
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    • 2023
  • The vibration of microtubule in human cells is the source of electrical field around it and inside cell structure. The induction of electrical field is a direct result of the existence of dipoles on the surface of the microtubules. Measuring the electrical fields could be performed using nano-scale sensors and the data could be transformed to other computers using internet of things (IoT) technology. Processing these data is feasible by artificial intelligence-based methods. However, the first step in analyzing the vibrational behavior is to study the mechanics of microtubules. In this regard, the vibrational behavior of the microtubules is investigated in the present study. A shell model is utilized to represent the microtubules' structure. The displacement field is assumed to obey first order shear deformation theory and classical theory of elasticity for anisotropic homogenous materials is utilized. The governing equations obtained by Hamilton's principle are further solved using analytical method engaging Navier's solution procedure. The results of the analytical solution are used to train, validate and test of the deep neural network. The results of the present study are validated by comparing to other results in the literature. The results indicate that several geometrical and material factors affect the vibrational behavior of microtubules.

Optimal Condition of Hydroxyapatite Powder Plasma Spray on Ti6Al4V Alloy for Implant Applications

  • Ahn, Hyo-Sok;Lee, Yong-Keun
    • Korean Journal of Materials Research
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    • v.22 no.4
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    • pp.211-214
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    • 2012
  • Optimal conditions for HA plasma spray-coating on Ti6Al4V alloy were investigated in order to obtain enhanced bone-bonding ability with Ti6Al4V alloy. The properties of plasma spray coated film were analyzed by SEM, XRD, surface roughness measurement, and adhesion strength test because the film's transformed phase and crystallinity were known to be influential to bone-bonding ability withTi6Al4V alloy. The films were formed by a plasma spray coating technique with various combinations of plasma power, spray distance, and auxiliary He gas pressure. The film properties were analyzed in order to determine the optimal spray coating parameters with which we will able to achieve enhanced bone-bonding ability with Ti6Al4V alloy. The most influential coating parameter was found to be the plasma spray distance to the specimen from the spray gun nozzle. Additionally, it was observed that a relatively higher film crystallinity can be obtained with lower auxiliary gas pressure. Moderate adhesion strength can be achievable at minimal plasma power. That is, adhesion strength is minimally dependent on the plasma power. The combination of shorter spray distance, lower auxiliary gas pressure, and moderate spray power can be recommended as the optimal spray conditions. In this study, optimal plasma spray coated films were formed with spray distance of 70 mm, plasma current of 800 A, and auxiliary gas pressure of 60 psi.

Properties of Temperature History of Lightweight Mortar for Fire Protection Covering Material in High Strength Concrete (고강도 콘크리트 내화피복용 경량 모르터의 온도이력 성상)

  • Lim, Seo-Hyung
    • Fire Science and Engineering
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    • v.26 no.6
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    • pp.45-50
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    • 2012
  • The spalling causes the sever reduction of the cross sectional area with the exposure of the reinforcing steel, which originates a problem in the structural behaviour. By coating surface of high strength concrete with fireproof mortar, the high strength concrete is protected from the spalling in fire and the method to constrain the temperature increase of steel bar within the concrete. The purpose of this study is to investigate the temperature history properties of lightweight mortar using perlite and polypropylene fiber for fire protection covering material. For this purpose, selected test variables were the contents and length of polypropylene fiber. As a result of this study, it has been found that addition of polypropylene fiber to mortar modifies its pore structure and this causes the internal temperature to rise. And it has been found that a new lightweight mortar can be used in the fire protection covering material.

Nonlinear sloshing in rectangular tanks under forced excitation

  • Zhao, Dongya;Hu, Zhiqiang;Chen, Gang;Lim, Serena;Wang, Shuqi
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.5
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    • pp.545-565
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    • 2018
  • A numerical code is developed based on potential flow theory to investigate nonlinear sloshing in rectangular Liquefied Natural Gas (LNG) tanks under forced excitation. Using this code, internal free-surface elevation and sloshing loads on liquid tanks can be obtained both in time domain and frequency domain. In the mathematical model, acceleration potential is solved in the calculation of pressure on tanks and the artificial damping model is adopted to account for energy dissipation during sloshing. The Boundary Element Method (BEM) is used to solve boundary value problems of both velocity potential and acceleration potential. Numerical calculation results are compared with published results to determine the efficiency and accuracy of the numerical code. Sloshing properties in partially filled rectangular and membrane tank under translational and rotational excitations are investigated. It is found that sloshing under horizontal and rotational excitations share similar properties. The first resonant mode and excitation frequency are the dominant response frequencies. Resonant sloshing will be excited when vertical excitation lies in the instability region. For liquid tank under rotational excitation, sloshing responses including amplitude and phase are sensitive to the location of the center of rotation. Moreover, experimental tests were conducted to analyze viscous effects on sloshing and to validate the feasibility of artificial damping models. The results show that the artificial damping model with modifying wall boundary conditions has better applicability in simulating sloshing under different fill levels and excitations.