• Title/Summary/Keyword: Surface Material

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Geometric Accuracy Measurement of Machined Surface Using the OMM (On the Machine Measurement) System

  • Kim, Sun-Ho;Lee, Seung-Woo;Kim, Dong-Hoon;Lee, An-Sung;Lim, Sun-Jong;Park, Kyoung-Taik
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.4
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    • pp.57-63
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    • 2003
  • Machining information such as form accuracy and surface roughness is an important factor for manufacturing precise parts. To this regard, OMM (On the Machine Measurement) has been researched for last several decades to alternate CMM (Coordinate Measurement Machine) process. In this research, the OMM system with a laser displacement sensor was developed for measuring form accuracy and surface roughness of the machined workpiece on the machine tool. The surface roughness was estimated comparing the sensory signal with the reference data measured from master specimen. Also, form accuracy was determined from the moving averaged raw data. In addition, the geometric error map constructed beforehand using the geometric errors of the machine tool was used to compensate the obtained form accuracy. The overall performance was compared with CMM result, and verified the feasibility of the measurement system.

The Characteristics of Potential Decay on the Corona Electrified Composite Insulating Material by Surface Condition (코로나 대전된 복합절연재료의 표면상태가 전위감쇠에 미치는 영향)

  • 황명환;정재희;조한구;송진호;이덕출
    • Journal of the Korean Society of Safety
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    • v.12 no.2
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    • pp.65-69
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    • 1997
  • Especially, Fiber glass Reinforced Plastics(FRP) is the best composite insulating material which has been so far. Therefore, it's worthy of notice to investigate on the corona electrified composite insulating material by surface condition. And then some other materials will be focussed on. In this study, charge decay were measured with charging-time and grid voltage on FRP composite material surface in order to analyze the mechanism. As a result we have studied that the way of the composite glass fiber(GF) and Polymer and the condition of the contaminated surface was different. In case of the GF is mixed with vertical, charge decay speed is fast because the charge is easily leaked. On the other hand, the surface charge decay speed is depend on conductive or insulated of the contaminant.

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The Effect of Pressure and Platen Speed on the Material Removal Rate of Sapphire Wafer in the CMP Process (CMP 공정에서 압력과 정반속도가 사파이어 웨이퍼 재료제거율에 미치는 영향)

  • Park, Sanghyun;An, Bumsang;Lee, Jongchan
    • Tribology and Lubricants
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    • v.32 no.2
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    • pp.67-71
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    • 2016
  • This study investigates the characteristics of the sapphire wafer chemical mechanical polishing (CMP) process. The material removal rate is one of the most important factors since it has a significant impact on the production efficiency of a sapphire wafer. Some of the factors affecting the material removal rate include the pressure, platen speed and slurry. Among the factors affecting the CMP process, we analyzed the trends in the material removal rate and surface roughness, which are mechanical factors corresponding to both the pressure and platen speed, were analyzed. We also analyzed the increase in the material removal rate, which is proportional to the pressure and platen speed, using the Preston equation. In the experiment, after polishing a 4-inch sapphire wafer with increasing pressure and platen speed, we confirmed the material removal rate via thickness measurements. Further, surface roughness measurements of the sapphire wafer were performed using atomic force microscopy (AFM) equipment. Using the measurement results, we analyzed the trends in the surface roughness with the increase in material removal rate. In addition, the experimental results, confirmed that the material removal rate increases in proportion to the pressure and platen speed. However, the results showed no association between the material removal rate and surface roughness. The surface roughness after the CMP process showed a largely consistent trend. This study demonstrates the possibility to improve the production efficiency of sapphire wafer while maintaining stable quality via mechanical factors associated with the CMP process.

Propagation of surface polaritons at the interface of metal and left-handed metamaterial (금속과 왼손잡이 메타-물질의 경계면에서 형성되는 표면 폴라리톤의 전파 특성)

  • 윤재웅;송석호;오차환;김필수
    • Korean Journal of Optics and Photonics
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    • v.15 no.2
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    • pp.89-99
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    • 2004
  • At the interface of two materials with frequency-dependent material-parameters of permittivity and permeability, there may exist two kinds of surface polaritons: surface electric-polaritons(SEPs) and surface magnetic-polaritons(SMPs). Possible combinations of the material-parameters to support propagation of the two surface polaritons are suggested at the interface between metals and metamaterials such as a left-handed material. Dispersion relations are also derived in order to characterize frequency dependence of propagation of the SEP and SMP. It is found that only one propagation mode of SEP or SMP is allowed at a given set of four material parameters, and that counter-propagation of the phase and group velocities of the propagation mode can be observed even in the case when there are no double negative(or, negative-index) materials. Physical origin of the counter-propagation of the group velocity is proposed by evaluating the ratio of two electromagnetic-energy densities of a surface polariton propagating along within the two interface media, and it is confirmed by the dispersion relations.

Vibration Electrochemical Polishing for Localized Surface Leveling (미세표면 평활화를 위한 진동 전기화학 폴리싱)

  • Kim, Uksu;Kim, Youngbin;Park, Jeongwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.2
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    • pp.148-153
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    • 2013
  • This study demonstrates a novel hybrid surface polishing process combining non-traditional electrochemical polishing(ECP) with external artificial ultrasonic vibration. ECP, typical noncontact surface polishing process, has been used to improve surface quality without leaving any mechanical scratch marks formed by previous mechanical processes, which can polish work material by electrochemical dissolution between two electrodes surfaces. This research suggests vibration electrochemical polishing(VECP) assisted by ultrasonic vibration for enhancing electrochemical reaction and surface quality compared to the conventional ECP. The localized roughness of work material is measured by atomic force microscopy(AFM) for detailed information on surface. Besides roughness, overall surface quality, material removal rate(MRR), and productivity etc. are compared with conventional ECP.

Investigation of the Frictional Behavior with respect to Surface Geometry and Surface Material at Nanoscale (나노스케일에서의 표면형상 및 재료변화에 대한 마찰거동 고찰)

  • 성인하;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.36-41
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    • 2001
  • In this work, the changes in the friction force(lateral force) with respect to nanoscale geometric variation were investigated using an Atomic Force Microscope and a Lateral Force Microscope. It could be concluded that the changes in the friction force correspond well to the slope change rather than the surface slope itself, and that the influence of slope change on the frictional behavior is dependent on the magnitude of the slope and the torsional stiffness of the cantilever. Also, the nominal friction force is found to be more significantly affected by the material and the physical-chemical state of the surface rather than by nanoscale geometric steps. However, the change in nanoscale geometric details of the surface cause instantaneous change and slight variation in the friction signal.

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Surface Segregation and Order of FeCo Alloy (FeCo 합금의 표면 편석과 질서도)

  • Han, Wone-Keun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.3
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    • pp.240-244
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    • 2010
  • The surface segregation and surface order near the order-disorder phase transition of FeCo alloy was studied through Monte Carlo simulation of an Ising type model Hamiltonian. The results showed that the proper choice of Hamiltonian parameters could reproduce the recent observation of surface order above the transition temperature and that the field term played dominant role.

Surface Analysis of Silicone Polymer used as Insulating Material by XPS and Surface Voltage Decay (XPS 및 Surface voltage decay를 이용한 실리콘 절연재료의 표면분석)

  • Youn, B.H.;Lee, K.T.;Park, C.R.;Kim, N.R.;Seo, Y.J.;Huh, C.S.;Cho, H.G.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.11a
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    • pp.236-239
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    • 2002
  • Surface states of silicone polymer treated by plasma were investigated by the analysis by x-ray photoelectron spectroscopy (XPS) and surface voltage decay. Plasma treatment causes the silica-like oxidative layer, which is confirmed with XPS, and lowers surface resistivity with increasing the plasma treatment time. Using the decay time constant of surface voltage, the calculated surface resistivity was compared with the value directly measured by a voltage-current method. A good agreement between two methods was obtained. In addition, we estimated the thermal activation energy for surface conduction, Based on our results, we could understand the relationship between surface chemical states and surface electrical properties.

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Study on Nickel Plating of Leadframe using Pulse Technique (펄스법을 이용한 리드프레임의 니켈도금에 관한 연구)

  • Chung W.S.;Min B.S.;Lim J.J.;Chung U.C.
    • Journal of the Korean institute of surface engineering
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    • v.36 no.3
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    • pp.242-250
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    • 2003
  • Electrodeposition of Ni was carried out on copper substrate from Ni Sulfamate bath by DC and high frequency pulse current. During the electroplating, bath temperature was steady $60^{\circ}C$ , agitation was applied. Morphology and surface roughness of electrodeposits was investigated with the AFM. Crystalline structure of electrodeposits was investigated with XRD. Also, surface electric resistivity was investigated with 4-point probe. The result of crystalline structure by X-ray diffractometer, in the case of DC, <200> direction was dominant growing direction. But in the case of PC, the ratio of <200> direction vs. other direction decreased. As the pulse frequency increased, the enhanced properties of deposits were shown. With increasing frequency, the degree of surface properties increased DC more than that of PC, eg surface morphology, roughness and the degree of compactness of grains. With increasing duty cycle, the surface properties such as the degree of the morphology, roughness and electroconductivity was deteriorated.