• Title/Summary/Keyword: Superheated Steam

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Improved Drying Process for Electrodes in Production of Lithium-Ion Batteries for Electric Vehicles (전기자동차용 리튬이온 전지의 제조공정을 위해 개선된 극판 건조 기술)

  • Jang, Chan-Hee;Lee, Jae-Chon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.37-45
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    • 2018
  • An electric vehicle is an environmentally friendly vehicle because there is no exhaust gas, unlike gasoline automobiles. On the other hand, because the electric vehicle is driven by electric power charged in batteries, the distance to go through a single charge depends on the energy density of the batteries. Therefore, a lithium-ion battery with a high energy density is a good candidate for batteries in electric vehicles. Because the electrode is an essential component that governs the efficiency of a lithium-ion battery, the electrode manufacturing process plays a vital role in the entire production process of lithium-ion batteries. In particular, the drying process during the electrode manufacturing process is a critical process that has a significant influence on the performance. This paper proposes an innovative process for improving the efficiency and productivity of the drying process in electrode manufacturing and describe the equipment design method and development results. In particular, the design procedure and development method for enhancing the electrode adhesion power, atmospheric pressure superheated steam drying technology, and drying furnace slimming technologies are presented. As a result, high-speed drying technology was developed for battery electrodes through the world's first turbo dryer technology for mass production using open/integrated atmospheric pressure superheated steam. Compared to the conventional drying process, the drying furnace improved the productivity (Dry Lead Time $0.7min{\rightarrow}0.5min$).

An Analysis on the Temperature Safety of a Boiler Desuperheater (보일러 과열증기 냉각기의 온도 안전성에 관한 연구)

  • Ha, Ji-Soo;Kim, Tae-Kwon;Chang, Hyuk-Sang
    • Journal of the Korean Institute of Gas
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    • v.16 no.2
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    • pp.9-13
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    • 2012
  • The present study has been carried out to diagnose the temperature safety of a boiler desuperheater which decreases abnormally higher temperature of superheated steam in a reheater of a power plant. The liquid water in the desuperheater stays in a closed space. It becomes heated by the high temperature superheated steam and boiling could occur. Boiling might increase internal pressure and it could destroy the desuperheater if the internal pressure exceeds the allowable pressure of the desuperheater. The present study modeled reasonably the desuperheater and four cases of heat transfer analysis are executed with the consideration of insulator and natural convective fluid flow of the inside cooling water. For the case excluded the natural convective fluid flow, the temperature exceeds the allowable temperature and pressure. On the other hand, for the real case included natural convective fluid flow and insulator, the active heat transfer from higher temperature region to lower temperature region occurs and it makes the temperature in the cooling water below the allowable temperature and pressure. From this fact, it could be thought that the desuperheater in the reheater is safe from destroy or back flow.

Chlorodifluoromethane (CHClF2) Thermal Decomposition by DC Nitrogen Plasma (질소 플라즈마 공정을 이용한 염화이불화메탄(CHClF2) 열분해)

  • Ko, Eun Ha;Yoo, Hyeonseok;Jung, Yong-An;Park, Dong-Wha;Kim, Dong-Wook;Choi, Jinsub
    • Applied Chemistry for Engineering
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    • v.28 no.2
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    • pp.171-176
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    • 2017
  • The nitrogen plasma thermal decomposition and recovery processes for $CHClF_2$ (Chlorodifluoromethane) refringent were investigated. The steam generator was employed to provide superheated steam reactor, supporting the decomposition reaction of refringent. Even though over 94% of R-22 was decomposed on the condition of 60 A and 9.0 kW, a higher power and specific energy density were required to achieve the complete combustion of carbon materials. In the operating condition of 60 A and 12.6 kW, $O_2$/R-22 ratio in reactants gases are a key factor to obtain much higher decomposition ratio during process. It should be noticed that injecting the mixture of $O_2$ and air was much more effective than injecting the air consisting equivalent $O_2$ amount.

Technology Selection for Offshore Underwater Small Modular Reactors

  • Shirvan, Koroush;Ballinger, Ronald;Buongiorno, Jacopo;Forsberg, Charles;Kazimi, Mujid;Todreas, Neil
    • Nuclear Engineering and Technology
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    • v.48 no.6
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    • pp.1303-1314
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    • 2016
  • This work examines the most viable nuclear technology options for future underwater designs that would meet high safety standards as well as good economic potential, for construction in the 2030-2040 timeframe. The top five concepts selected from a survey of 13 nuclear technologies were compared to a small modular pressurized water reactor (PWR) designed with a conventional layout. In order of smallest to largest primary system size where the reactor and all safety systems are contained, the top five designs were: (1) a lead-bismuth fast reactor based on the Russian SVBR-100; (2) a novel organic cooled reactor; (3) an innovative superheated water reactor; (4) a boiling water reactor based on Toshiba's LSBWR; and (5) an integral PWR featuring compact steam generators. A similar study on potential attractive power cycles was also performed. A condensing and recompression supercritical $CO_2$ cycle and a compact steam Rankine cycle were designed. It was found that the hull size required by the reactor, safety systems and power cycle can be significantly reduced (50-80%) with the top five designs compared to the conventional PWR. Based on the qualitative economic consideration, the organic cooled reactor and boiling water reactor designs are expected to be the most cost effective options.

Study of the Moderately Under-Expanded Supersonic Jet of Moist Air (부족팽창된 습공기 초음속 제트에 관한 연구)

  • Baek, Seung-Cheol;Kim, Heuy-Dong;Kwon, Soon-Bum
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2121-2126
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    • 2003
  • Supersonic free jets discharging from an orifice or a nozzle have long been research subject with a number of engineering applications and have mainly been investigated using dry air or other gas without any condensation effects. The major characteristics of those supersonic jets are now well known in terms of jet pressure ratio and ratio of specific heats of gas. Recently, the supersonic jets of superheated steam or moist air are being used in many industrial applications, in which case is expected that the condensation effects might alter the fundamental structure of the dry air jet. The present study aims to investigate the supersonic moist air jet and to clarify the condensation effects on the jet structure. An experiment is carried out using an indraft wind tunnel facility. The relative humidity of moist air is controlled at the nozzle supply, and the jet pressure ratio is varied to obtain the moderately under expanded flows at the exit of the nozzle. It is found that the relative humidity of moist air can change the diameter and location of Mach Disk.

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The Voltage-fed High Frequency Resonant Inverter Using Induction Heated Dry Steam Generator

  • Kim, Chil-Ryong;Lee, Jong-Kurl;Jung, Sang-Hwa;Mun, Sang-Pil;Kim, Sang-Don;Nakaoka, Mutsuo
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.05a
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    • pp.415-418
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    • 2008
  • This paper presents an innovative prototype of a new conceptual electromagnetic induction-based fluid beating appliance using voltage-fed type scries capacitor-compensated load resonant high-frequency IGBT inverter with a phase-shifted PWM and a power factor correction schemes. Its operating characteristics in steady-state are illustrated including unique features and evaluated on the basis of its computer simulation and experimental results of 10kw breadboard appliance for hot water producer and superheated steamer. The promising cost effective inverter-fed boiler appliances for electromagnetic induction-heated type fluid-heating in the pipeline systems are proposed for induction-heated boiler, super heat steamer, high temperature water producer, hot gas producer and metal catalyst heating for exhaust gas cleaning in engine, which are more suitable and acceptable for industrial, chemical, and consumer energy utilization for household and business from a practical point of view.

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Thermal Properties of DGEBHA/MDA/SN/zeolite System Degraded by Moisture Absorption

  • Kim, You-Jeong;Lee, Hong-Ki;Kim, Sang-Wook
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.11a
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    • pp.479-482
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    • 1999
  • Cured epoxy resins are extensively used for the electrical insulation in high-voltage equipments. The bisphenol A-based epoxy resins lured with azine show, especially, good thermal properties and mechanical resistances. For the technical and economic reasons, varing amount of inorganic fillers are added to endow the required special properties. In the large generators and motors of power plants, epoxy insulation is disclosed to the harsh conditions like the superheated steam and abrupt temperature variation. Hygrothermal aging at elevated temperatures tends to induce degradation in epoxy resins. To predict the effect of this degradation in DGEBA/MDA/SN/zeolite system, we proceeded the forced moisture absorption experiment using the autoclave. The thermal properties of the untreated and treated specimens were analyzed by DSC and TGA under the nitrogen flowing condition. The moisture absorption results showed a weight increase during hygrothermal aging at 1207. At the initial aging period, the system leaded to more or less postcuring but more prolonged environmental aging leaded the discoloration of specimen and lowering the T$_{g}$./.

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A Preliminary Study on Direct Ethanol SOFC for Marine Applications

  • Bo Rim Ryu;To Thi Thu Ha;Hokeun Kang
    • Journal of Navigation and Port Research
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    • v.48 no.2
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    • pp.125-136
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    • 2024
  • This research presents an innovative integrated ethanol solid oxide fuel cell (SOFC) system designed for applications in marine vessels. The system incorporates an exhaust gas heat recovery mechanism. The high-temperature exhaust gas produced by the SOFC is efficiently recovered through a sequential process involving a gas turbine (GT), a regenerative system, steam Rankine cycles, and a waste heat boiler (WHB). A comprehensive thermodynamic analysis of this integrated SOFC-GT-SRC-WHB system was performed. A simulation of this proposed system was conducted using Aspen Hysys V12.1, and a genetic algorithm was employed to optimize the system parameters. Thermodynamic equations based on the first and second laws of thermodynamics were utilized to assess the system's performance. Additionally, the exergy destruction within the crucial system components was examined. The system is projected to achieve an energy efficiency of 58.44% and an exergy efficiency of 29.43%. Notably, the integrated high-temperature exhaust gas recovery systems contribute significantly, generating 1129.1 kW, which accounts for 22.9% of the total power generated. Furthermore, the waste heat boiler was designed to produce 900.8 kg/h of superheated vapor at 170 ℃ and 405 kP a, serving various onboard ship purposes, such as heating fuel oil and accommodations for seafarers and equipment.

Development a Two Step Heater Using Induction Heating Based on o High Frequency Resonant Inverter (고주파 공진형 인버터를 이용한 유도가열형 2단 히터)

  • Shin, Dae-Cheul;Kwon, Hyuk-Min
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.7
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    • pp.81-86
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    • 2005
  • Proposed induction-heated system is innovative system which applied special high-frequency power circuit technique for thermal converse technique and IH(Induction-Heating) magnetic induction heating generated from induction-heated metallic package that is for distillation unit. In this occurs not burning, so that the working environment can be improved. This electromagnetic induction heating technique is used high frequency inverter. By using high frequency inverter high frequency alternative current (HFAC) in the range of [kHz] can be made with conventional alternative current In this contribution IGBT module is used for high frequency inverter. In this paper are discussed action analysis and characteristics analysis of 1.5[kW]-Class half-bridge resonant inverter system and resonant metallic packaged. In addition, by using this system,t how two step heating superheated steam generator is developed and application of system are also discussed.

A Study on the Frequency Control on the Induction Heating System Using Two Step Resonant Inverter (공진형 인버터를 이용한 2단 유도가열 시스템의 주파수제어에 관한 연구)

  • Yoo, Jae-Hoon;Shin, Dae-Cheul
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.1
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    • pp.95-103
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    • 2008
  • Proposed induction-heated system is innovative system which applied special high-frequency power circuit technique for thermal converse technique and IH(Induction-Heating) magnetic induction heating generated from induction-heated metallic package that is for distillation unit. In this occurs not burning, so that the working environment can be improved. This electromagnetic induction heating technique is used high frequency inverter. By using high frequency inverter high frequency alternative current (HFAC) in the range of [kHz] can be made with conventional alternative current. In this contribution IGBT module is used for high frequency inverter. In this paper are discussed action analysis and characteristics analysis of 1.5[kW]-Class half-bridge resonant inverter system and resonant metallic package. In addition, by using this system, how two step heating superheated steam generator is developed and application of system are also discussed.