• Title/Summary/Keyword: Structural Weight

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Identification of moving train loads on railway bridge based on strain monitoring

  • Wang, Hao;Zhu, Qingxin;Li, Jian;Mao, Jianxiao;Hu, Suoting;Zhao, Xinxin
    • Smart Structures and Systems
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    • v.23 no.3
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    • pp.263-278
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    • 2019
  • Moving train load parameters, including train speed, axle spacing, gross train weight and axle weights, are identified based on strain-monitoring data. In this paper, according to influence line theory, the classic moving force identification method is enhanced to handle time-varying velocity of the train. First, the moments that the axles move through a set of fixed points are identified from a series of pulses extracted from the second derivative of the structural strain response. Subsequently, the train speed and axle spacing are identified. In addition, based on the fact that the integral area of the structural strain response is a constant under a unit force at a unit speed, the gross train weight can be obtained from the integral area of the measured strain response. Meanwhile, the corrected second derivative peak values, in which the effect of time-varying velocity is eliminated, are selected to distribute the gross train weight. Hence the axle weights could be identified. Afterwards, numerical simulations are employed to verify the proposed method and investigate the effect of the sampling frequency on the identification accuracy. Eventually, the method is verified using the real-time strain data of a continuous steel truss railway bridge. Results show that train speed, axle spacing and gross train weight can be accurately identified in the time domain. However, only the approximate values of the axle weights could be obtained with the updated method. The identified results can provide reliable reference for determining fatigue deterioration and predicting the remaining service life of railway bridges.

A Study on Structural Simulation for Development of High Strength and Lightweight 48V MHEV Battery Housing (고강도 경량 48V MHEV 배터리 하우징 개발을 위한 구조시뮬레이션에 관한 연구)

  • Yong-Dae Kim;Jeong-Won Lee;Eui-Chul Jeong;Sung-Hee Lee
    • Design & Manufacturing
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    • v.17 no.1
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    • pp.48-55
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    • 2023
  • In this study, on the structure simulation for manufacturing a high strength/light weight 48V battery housing for a mild hybrid vehicle was conducted. Compression analysis was performed in accordance with the international safety standards(ECE R100) for existing battery housings. The effect of plastic materials on compressive strength was analyzed. Three models of truss, honeycomb and grid rib for the battery housing were designed and the strength characteristics of the proposed models were analyzed through nonlinear buckling analysis. The effects of the previous existing rib, double-sided grid rib, double-sided honeycomb rib and double-sided grid rib with a subtractive draft for the upper cover on the compressive strength in each axial direction were examined. It was confirmed that the truss rib reinforcement of the battery housing was very effective compared to the existing model and it was also confirmed that the rib of the upper cover had no significant effect. In the results of individual 3-axis compression analysis, the compression load in the lateral long axis direction was the least and this result was found to be very important to achieve the overall goal in designing the battery housing. To reduce the weight of the presented battery housing model, the cell molding method was applied. It was confirmed that it was very effective in reducing injection pressure, clamping force and weight.

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Ballistic Analysis and Stacking Sequence of Laminate Plate for Enhancing Bulletproof Performance (방탄 성능 향상을 위한 적층 평판의 피탄 해석 및 적층 배열 연구)

  • Ki Hyun Kim;Min Kyu Kim;Min Je Kim;Myung Shin
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.36 no.5
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    • pp.331-338
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    • 2023
  • Modern bulletproof armor must be light and have excellent penetration resistance to ensure the mobility and safety of soldiers and military vehicles. The ballistic performance of heterogeneous structures of laminated flat plates as bulletproof armor depends on the arrangement of constituent materials for the same weight. In this study, we analyze bulletproof performance according to the stacking sequence of laminated bulletproof armor composed of Kevlar, ultra-high molecular weight polyethylene, and ethylene-vinyl-acetate foam. A ballistic analysis was performed by colliding a 7.62 × 51 mm NATO cartridge's M80 bullet at a speed of 856 m/s with six lamination arrangements with constituent materials thicknesses of 5 mm and 6.5 mm. To evaluate the bulletproof performance, the residual speed and residual energy of the projectile that penetrated the heterogeneous laminated flat plates were measured. Simulation results confirmed that the laminated structure with a stacking sequence of Kevlar, ultra-high molecular weight polyethylene, and ethylene-vinyl-acetate foam had the best bulletproof performance for the same weight.

Fire Resistance Performance of Load Bearing Hybrid Panel Infilled with Light-weight Formed Mortar (복합스터드에 경량기포모르터를 충전한 내력벽체의 내화성능 비교연구)

  • Park, Keum Sung;Bae, Kyu Woong;Kang, Hyun Sik;Lim, Seo Hyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.2
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    • pp.109-116
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    • 2007
  • The purpose of this paper is to evaluate the fire resistant performances of load-bearing wall using both composite and steel stud panel infilled with light-weight formed mortar under axial loading according to KS F 2257(1999). The minimum requirement of 2 hours fire resistant rating is needed for the residential and commercial buildings under the fire regulation of Korea. From test results, it is found that two types of specimen composed of the hybrid stud and steel stud panel filled with light-weight formed mortar fited in with the requirement of 2 hours fire resisting rate for the load-bearing wall. In the conclusions, the specimen with hybrid stud shows predominating fire-resistant performance on the adiabatic effects rather than that of the steel stud specimen.

Engineering Characteristics of Light-weight Foamed CLSM using Coal Ash According to Final Mixing Time and Dilution Ratio (석탄회를 활용한 경량기포 저강도 고유동화재의 최종비빔시간과 희석비에 따른 공학적 특성)

  • Lee, Jong Hwi;Na, Jeong Hum;Lee, Chang Ki;Chun, Byung Sik
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.1C
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    • pp.17-25
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    • 2012
  • CLSM (Controlled Low Strength Material) using coal ash, which has the advantages of self-leveling, self-compacting, flowability, easy re-excavation, has been developed. In this study, CLSM additionally mixed with foaming agent for structural backfill material, aimed at lightness of materials, was developed called light-weight foamed CLSM. As the basic study of this material, to determine the optimum final mixing time and dilution ratio of existing light-weight foamed CLSM, flow, slurry unit weight and unconfined compressive strength test according to each impact factor were performed at the standard mix proportion. As the results of tests, CASE N (Final mixing time 4 min, dilution ratio 2%), CASE O (Final mixing time 3 min, foam agents ratio 3%, dilution ratio 2%) were satisfied with the standard of flow test (above 20cm), slurry unit weight test (12~15 $kN/m^3$) and unconfined compressive strength test (800 kPa~1200 kPa). These results will indicate the standard optimum final mixing time and dilution ratio of light-weight foamed CLSM for structural backfill.

Continuous force excited bridge dynamic test and structural flexibility identification theory

  • Zhou, Liming;Zhang, Jian
    • Structural Engineering and Mechanics
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    • v.71 no.4
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    • pp.391-405
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    • 2019
  • Compared to the ambient vibration test mainly identifying the structural modal parameters, such as frequency, damping and mode shapes, the impact testing, which benefits from measuring both impacting forces and structural responses, has the merit to identify not only the structural modal parameters but also more detailed structural parameters, in particular flexibility. However, in traditional impact tests, an impacting hammer or artificial excitation device is employed, which restricts the efficiency of tests on various bridge structures. To resolve this problem, we propose a new method whereby a moving vehicle is taken as a continuous exciter and develop a corresponding flexibility identification theory, in which the continuous wheel forces induced by the moving vehicle is considered as structural input and the acceleration response of the bridge as the output, thus a structural flexibility matrix can be identified and then structural deflections of the bridge under arbitrary static loads can be predicted. The proposed method is more convenient, time-saving and cost-effective compared with traditional impact tests. However, because the proposed test produces a spatially continuous force while classical impact forces are spatially discrete, a new flexibility identification theory is required, and a novel structural identification method involving with equivalent load distribution, the enhanced Frequency Response Function (eFRFs) construction and modal scaling factor identification is proposed to make use of the continuous excitation force to identify the basic modal parameters as well as the structural flexibility. Laboratory and numerical examples are given, which validate the effectiveness of the proposed method. Furthermore, parametric analysis including road roughness, vehicle speed, vehicle weight, vehicle's stiffness and damping are conducted and the results obtained demonstrate that the developed method has strong robustness except that the relative error increases with the increase of measurement noise.

Simplified Load Calculation and Structural Test for Scale Down Model of Small Wind Turbine Blade according to IEC 61400-2 (IEC 61400-2에 의거한 소형 풍력발전용 블레이드 축소모델의 단순 하중 계산 및 구조 시험)

  • Jang, Yun-Jung;Kang, Ki-Weon
    • Journal of the Korea Convergence Society
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    • v.4 no.3
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    • pp.1-5
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    • 2013
  • This study deals with simplified load calculation and structural testing for scale down model of small wind turbine blade. First, the blade was designed and produced scale down to 0.2 ratio of initial blade. And moments were acquired by simplified load calculation equations according to IEC 61400-2 standard. Also, structural test using weight was conducted to obtain the maximum moment. Therefore maximum moments were compared at calculation and test.

Design for Strengthening Structural Integrity of the Reflective Metal Insulation in the Nuclear Power Plant (원전 금속단열재의 구조 건전성 강화를 위한 설계 방안)

  • Lee, Sung Myung;Eo, Min Hun;Kim, Seung Hyun;Jang, Kye Hwan
    • Journal of the Korean Society of Safety
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    • v.30 no.3
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    • pp.107-113
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    • 2015
  • The goal of this paper is to investigate structural integrity factors of RMI(reflective metal insulation) to confirm the design requirements in nuclear power plant. Currently, a glass wool insulation is using now, but it will gradually be replaced with the reflective metal insulation maded by stainless steel plates. The main function of an insulation is to minimize a heat loss of vessel and pipes in RCS(reactor coolant system). It has to maintain structural a integrity in nuclear power plant life duration. In this study, the structural integrity analysis was carried out both multi-plate and outer shell plate by using a static analysis and experimental test. First, inner multi-plate has a self support structure for being air space. Because the effect of total static weight in multi-layer plate is low, a plate collapse possibility is not high. Considering optimum thin plate pressing process, it has to pre-check the basic physical properties. Second, the outer segment thickness and stiffener shape are verified by the numerical static analysis, and sample test for both type of panel and cylindrical pipe model.

Study on the bearing capacity of cold-formed steel under different boundary conditions in transmission towers

  • Han, Junke;Zhao, Xu;Tang, Zhenyun;Ma, Hua;Li, Zhenbao
    • Earthquakes and Structures
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    • v.12 no.6
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    • pp.665-672
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    • 2017
  • Cold-formed steel is widely used in steel structures, especially in transmission towers, because of advantages such as low weight, high strength, excellent mechanical properties, etc. However, there is not a special design code for cold-formed steel use in transmission towers in China. For this study, a total of 105 compression members were tested statically to investigate the bearing capacity of cold-formed steel members under different boundary conditions in transmission towers. The test results were compared to the results predicted by the current design codes. For deeper insight, additional coupled members were simulated using finite element analysis. An improved design method was developed based on the experimental and analytical results.

Structural Analysis of 800Ton Hot Stamping Press (800톤 핫스탬핑 프레스의 구조해석)

  • Choi, Byeong-Keun;Lee, Jeong-Hoon;Lee, Jong-Myeong;Ha, Jeong-Min;Gu, Dong-Sik;Kim, Won-Chul
    • Journal of Power System Engineering
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    • v.17 no.1
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    • pp.97-103
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    • 2013
  • Press machine has advantages over other manufacturing machine which can produce large quantities of products in short time so it is widely used in lots of industrial sectors. To obtain the vehicle's weight lightening and rigidity of the body-frame by applying 'Hot stamping' technique is increasing in the automotive field. In this paper, to improve the irregular vibration arose by 800Ton hot stamping press, the research was continued. Bed, slide and main frame are the key part of working precision, so perform structural analysis was conducted, and based on the analyzing results, structural changes were done on the parts where structural deformation occurred.