• 제목/요약/키워드: Structural Design Tool

검색결과 487건 처리시간 0.022초

5축 공작기계의 고강성 구조설계에 관한 연구 (Study on Structure Design of High-Stiffness for 5 - Axis Machining Center)

  • 홍종필;공병채;최성대;최현진;이달식
    • 한국기계가공학회지
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    • 제10권5호
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    • pp.7-12
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    • 2011
  • This study covers the optimum design of the 5-axis machine tool. In addition, the intelligent control secures structural stability through the optimum design of the structure of the 5-axis machine center, main spindle, and the tilting index table. The big requirement, like above, ultimately leads to speed-up operation. And this is inevitable to understand the vibration phenomenon and its related mechanical phenomenon in terms of productivity and its accuracy. In general, the productivity is correlated with the operation speed and it has become bigger by its vibration scale and the operation speed so far. Vibration phenomenon and its heat-transformation of the machine is naturally occurred during the operation. If these entire machinery phenomenons are interpreted through the constructive understanding and the interpretation of the naturally produced vibration and heat-transformation, it would be very useful to improve the rapidity and its stability of the machine operation indeed. In this dissertation, the problems of structure through heating, stability, dynamic aspect and safety about intelligent 5-wheel machine tool are discovered to examine. All these discoveries are applied to the structure in order to enhance the density of it. It aims to improve the stability.

Performance-based structural fire design of steel frames using conventional computer software

  • Chan, Y.K.;Iu, C.K.;Chan, S.L.;Albermani, F.G.
    • Steel and Composite Structures
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    • 제10권3호
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    • pp.207-222
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    • 2010
  • Fire incident in buildings is common, so the fire safety design of the framed structure is imperative, especially for the unprotected or partly protected bare steel frames. However, software for structural fire analysis is not widely available. As a result, the performance-based structural fire design is urged on the basis of using user-friendly and conventional nonlinear computer analysis programs so that engineers do not need to acquire new structural analysis software for structural fire analysis and design. The tool is desired to have the capacity of simulating the different fire scenarios and associated detrimental effects efficiently, which includes second-order P-D and P-d effects and material yielding. Also the nonlinear behaviour of large-scale structure becomes complicated when under fire, and thus its simulation relies on an efficient and effective numerical analysis to cope with intricate nonlinear effects due to fire. To this end, the present fire study utilizes a second-order elastic/plastic analysis software NIDA to predict structural behaviour of bare steel framed structures at elevated temperatures. This fire study considers thermal expansion and material degradation due to heating. Degradation of material strength with increasing temperature is included by a set of temperature-stress-strain curves according to BS5950 Part 8 mainly, which implicitly allows for creep deformation. This finite element stiffness formulation of beam-column elements is derived from the fifth-order PEP element which facilitates the computer modeling by one member per element. The Newton-Raphson method is used in the nonlinear solution procedure in order to trace the nonlinear equilibrium path at specified elevated temperatures. Several numerical and experimental verifications of framed structures are presented and compared against solutions in literature. The proposed method permits engineers to adopt the performance-based structural fire analysis and design using typical second-order nonlinear structural analysis software.

다기능 자동 선반 베드의 고강성 구조설계에 관한 연구 (Study on Structure Design of High-Stiffness for Multi-Function Automatic Lathe Bed)

  • 조은정;이윤철;안종복;이영식;이재권;김광선
    • 반도체디스플레이기술학회지
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    • 제18권1호
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    • pp.112-116
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    • 2019
  • This study was carried out by structural analysis using finite element method for designing high rigidity structure of multi - functional automatic lathe bed. As a result of comparison, it was confirmed that the weight was designed to be higher than the maximum deformation amount. The shape and dimensions of the main pillars and walls of the bed were changed to derive the most suitable design for the multifunction automatic lathe bed. A model of structural design was derived with the goal of minimizing the maximum deformation amount of $20{\mu}m$ or less and the weight of the bed. As a result of applying the derived design improvement proposal to the multifunctional automatic lathe bed, 57.4% weight reduction and maximum principal stress decreased by 45.0% than the initial design model. It is expected that the optimum design that meets these design conditions will reduce the weight of the structure as well as improve the safety of the structure and reduce the machining error in the operation of the machine tool.

차량의 결합부 강성 모델링 기법 및 저진동 영역에 영향을 미치는 인자 연구 (A Study on Joint stiffness Modeling Method and Joint Design Factors for Low Frequency Vibration)

  • 성영석;강민석;임홍재
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 춘계학술대회논문집
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    • pp.202-209
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    • 2007
  • Vehicle body frame stiffness affects the dynamic and static characteristics. Vehicle frame structural performance is greatly affected by crossmember and joint design. While the structural characteristics of these joints vary widely, there is no known tool currently in use that quickly predicts joint stiffness early in design cycle. This paper presents the joint design factors affecting on low frequency vibration. The joint factors are joint panel thickness, section property, flange width and weld point space. To study the effect on vehicle low frequency vibration, case studies for these factors are performed. And Sensitivity analysis for section property is performed. The result can present design guide for high-stiffness vehicle.

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산업용 설비구조물 설계지원 GUI시스템 개발 (Development of an expert GUI-system for design optimization of industrial plant structures)

  • 이만승;백점기;이제명
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2004년도 가을 학술발표회 논문집
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    • pp.93-100
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    • 2004
  • In this study, a support system is developed for the design of facility structures. This system is called Expert System for Design Optimization of Industrial Plant Structures (EDIPS). Based on the strength assessment of steel-plate structures such as ships and off-shore structures, a detailed load calculation method is developed utilizing the database of various plant structures. The method, developed in support of design and for the assessment of strength, constitutes a part of EDIPS. By providing relevant and consistent design data and procedures to engineers, EDIPS is expected to be useful as an important development tool for maritime distribution system that is used to control the transportation by ships and loading unloading, and storage of cargo.

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Versatile robotic platform for structural health monitoring and surveillance

  • Esser, Brian;Huston, Dryver R.
    • Smart Structures and Systems
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    • 제1권4호
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    • pp.325-338
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    • 2005
  • Utilizing robotic based reconfigurable nodal structural health monitoring systems has many advantages over static or human positioned sensor systems. However, creating a robot capable of traversing a variety of civil infrastructures is a difficult task, as these structures each have unique features and characteristics posing a variety of challenges to the robot design. This paper outlines the design and implementation of a novel robotic platform for deployment on ferromagnetic structures as an enabling structural health monitoring technology. The key feature of this design is the utilization of an attachment device which is an advancement of the common magnetic base found in the machine tool industry. By mechanizing this switchable magnetic circuit and redesigning it for light weight and compactness, it becomes an extremely efficient and robust means of attachment for use in various robotic and structural health monitoring applications. The ability to engage and disengage the magnet as needed, the very low power required to do so, the variety of applicable geometric configurations, and the ability to hold indefinitely once engaged make this device ideally suited for numerous robotic and distributed sensor network applications. Presented here are examples of the mechanized variable force magnets, as well as a prototype robot which has been successfully deployed on a large construction site. Also presented are other applications and future directions of this technology.

The influence of convoy loading on the optimized topology of railway bridges

  • Jansseune, Arne;De Corte, Wouter
    • Structural Engineering and Mechanics
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    • 제64권1호
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    • pp.45-58
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    • 2017
  • This paper presents the application of topology optimization as a design tool for a steel railway bridge. The choice of a steel railway bridge is dictated by the particular situation that it is suitable for topology optimization design. On the one hand, the current manufacturing techniques for steel structures (additive manufacturing techniques not included) are highly appropriate for material optimization and weight reduction to improve the overall structural efficiency, improve production efficiency, and reduce costs. On the other hand, the design of a railway bridge, especially at higher speeds, is dominated by minimizing the deformations, this being the basic principle of compliance optimization. However, a classical strategy of topology optimization considers typically only one or a very limited number of load cases, while the design of a steel railway bridge is characterized by relatively concentrated convoy loads, which may be present or absent at any location of the structure. The paper demonstrates the applicability of considering multiple load configurations during topology optimization and proves that a different and better optimal layout is obtained than the one from the classical strategy.

고정밀 대형 부품가공용 복합가공기 원천기술 개발 (Development of Core Technologies of Multi-tasking Machine Tools for Machining Highly Precision Large Parts)

  • 장성현;최영휴;김수태;안호상;최학봉;홍종승
    • 한국정밀공학회지
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    • 제29권2호
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    • pp.129-138
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    • 2012
  • In this study, three types of large scale multi-tasking machine tools together with core technologies involved have been developed and introduced; a multi-tasking machine tool for large scale marine engine crankshafts, a multi-tasking vertical lathe for windmill parts, and a large scale 5-axis machine tool of gantry type. Several special purpose devices has been necessarily developed for the purpose of handling and machining big and heavy workpieces accurately, such as PTD (Pin Turning Device) with revolving ring spindle for machining eccentric crankshaft pins, hydrostatic rotary table and steady rest for supporting and resting heavy workpieces, and 2-axis automatic swiveling head for high-quality free surface machining. Core technologies have been also developed and adopted on their detail design stage; 1) structural design optimization with FEM structural analysis, 2) theoretical hydrostatic analysis for the PTD and rotary table bearings, 3) box-in-box type cross-rail and octagonal ram design to secure machine rigidity and accuracy, 4) constant spindle rpm control against gravitational torque due to unbalanced workpiece.

선체 구조설계를 위한 지식 베이스 전문가 시스템 (Knowledge-based Expert System for the Preliminary Ship Structural Design)

  • 양영순;연윤석
    • 대한조선학회논문집
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    • 제29권1호
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    • pp.1-13
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    • 1992
  • 본 논문은 선박의 초기설계와 중앙단면 설계용 지식베이스 시스템을 개발하고 지식공학이 선체구조 설계 분야에 매우 효율적으로 적용될 수 있음을 검토하는데 그 목적이 있다. 이를 위하여 첫째 구조설계에 적합한 지식베이스 전문가 시스템 개발용 도구(tool)인 E.1을 개발하였다. E.1은 C언어로 작성되었고 구조설계 과정을 효율적으로 뒷받침해주기 위해서 자동 반복 계산과 재추론 기능을 갖고 있다. 둘째 살물선의 초기설계시 주요치수 추정과 중앙단면 설계를 위한 지식베이스를 개발하였다. 이 지식베이스들은 통계적 경험식, 선급 규정, 경험적 지식 등을 rule, fact, table로 표현하여 구성하였다. 셋째 지식베이스의 추론을 통하여 중앙 단면 최적 설계 프로그램의 입력 자료를 생성하고 최적화 프로그램을 수행시키는 통합(hybrid) 시스템을 구축하였다. 넷째 보강판 설계용 지식베이스 시스템을 개발하기 위해 최적화 결과의 회귀분석을 이용하는 간이 설계법을 적용해 보았다. 이 시스템을 사용하여 살물선과 보강판의 설계과정을 보이고 그 결과를 검토해 보았다. 앞으로 E.I와 성능 개선과 더 우수한 지식베이스가 축적됨에 따라서 선체 구조설계에 사용되는 기존의 CAD 시스템의 성능이 크게 보완될 것으로 기대된다.

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주민참여 도구로써 가로경관 디자인 가이드라인 구성 연구 (A Study on The Structure and Contents of Streetscape Design Guideline as a Tool of Residents' Participation)

  • 강혜연;이연숙
    • KIEAE Journal
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    • 제12권4호
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    • pp.59-69
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    • 2012
  • In order to create humanitarian living environment with sustainable ecological environment, urban regeneration project has been implemented recently seeking diverse methods for residents'participation stressing the process of communication with the residents changing from the existing one way planning by limited number of experts. Particularly, it is essential to develop systematic tools to promote the voluntary and positive participation of the residents because residents have to perform as the master of urban streetscape design project that requires sophisticated knowledge and experience and also because the residents have to function as sustainable maintainers and managers of their streetscape. This study intends to identify the organizational structure and major contents of design guideline as a tool to support the voluntary and positive participation of the residents in streetscape maintenance. For this purpose based on the structural system and characteristics of Chicago streetscape design guideline that was developed as tool for residents' participation, efforts were made to set up framework of design guideline for sustainable streetscape project with the users' participation with their overall understanding and trust. In detail, the author studied the resident participatory process for sustainable maintenance and management in a long term landscape project and the principle and theories of design planning for streetscape that supports the utilizing behaviors of the users, and how this information should be linked and organized to form the structure and contents of design guideline. As a tool supporting residents' participation and helping the residents perform the responsible function as sustainable maintainers and managers of their streetscape through social maturity with ontological sense of masters of their local community as they experience the gradual processes of their streetscape maintenance project, streetscape design guideline has its meaning in the efforts that tried to achieve deep participation of the residents through researches converging the two academic sectors of urban architecture and social psychology.