• Title/Summary/Keyword: Stretching Sheet

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Development of a Surface-Strain Measurement System Using the Image Processing Technique (화상처리법을 이용한 곡면변형률 측정 시스템의 개발)

  • Han, Sang-Jun;Kim, Yeong-Su;Kim, Hyeong-Jong;O, Su-Ik
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.575-585
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    • 1998
  • An automated surface-strain measuring system using the image processing technique is developed in the present study which consists of the hardware to capture and to display digital images. and the software to calculate the 3-D informations of grid points from two views. New or improved algorithms for the mapping and establishing correspondence of grid points and elements the camera calibration and the subpixel measurement of grid points are implemented. As an application of the present system the surface-strains of deformed blanks in the limitting dome height test the square cup deep-drawing and punch stretching to obtain the forming limit diagram are measured. The results are com-pared with those obtained by conventional manual methods.

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An integral quasi-3D computational model for the hygro-thermal wave propagation of imperfect FGM sandwich plates

  • Abdelouahed Tounsi;Saeed I. Tahir;Mohammed A. Al-Osta;Trinh Do-Van;Fouad Bourada;Abdelmoumen Anis Bousahla;Abdeldjebbar Tounsi
    • Computers and Concrete
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    • v.32 no.1
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    • pp.61-74
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    • 2023
  • This article investigates the wave propagation analysis of the imperfect functionally graded (FG) sandwich plates based on a novel simple four-variable integral quasi-3D higher-order shear deformation theory (HSDT). The thickness stretching effect is considered in the transverse displacement component. The presented formulation ensures a parabolic variation of the transverse shear stresses with zero-stresses at the top and the bottom surfaces without requiring any shear correction factors. The studied sandwich plates can be used in several sectors as areas of aircraft, construction, naval/marine, aerospace and wind energy systems, the sandwich structure is composed from three layers (two FG face sheets and isotropic core). The material properties in the FG faces sheet are computed according to a modified power law function with considering the porosity which may appear during the manufacturing process in the form of micro-voids in the layer body. The Hamilton principle is utilized to determine the four governing differential equations for wave propagation in FG plates which is reduced in terms of computation time and cost compared to the other conventional quasi-3D models. An eigenvalue equation is formulated for the analytical solution using a generalized displacements' solution form for wave propagation. The effects of porosity, temperature, moisture concentration, core thickness, and the material exponent on the plates' dispersion relations are examined by considering the thickness stretching influence.

A Study on the Processing of Long Fiber-Reinforced Composite Materials for Thermoforming On the Correlation Coefficient between Separation and Orientation (Thermoforming용 長纖維强化 複合材料의 成形工程에 관한 硏究 分離$\cdot$配向의 相關계수)

  • 이동기;김정락;김상필;이우일;김이곤
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1106-1114
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    • 1993
  • A composite material is composed of a reinforcement and a matrix, which determine mechanical characteristics of the molded part. There is no doubt that the properties of a composite material depend not only on the characteristics of the matrix but also on the structure of glass fiber mat and a fiber type of reinforcement. Therefore it is very important to study the composites of reinforcement and the matrix, and to control the fiber type in the process of molding of composite materials. In this study, the specimen was made of a glass fiber mat of 6-7mm thickness by scattering it in the air after cutting the glass fiber mat with needle punching makes change according to the type of needle and the number of times of stretching. First the sheet was made by means of a hot-press after accumulating a matrix and a glass fiber according to each mat structure of glass fiber. It was heated the manufactured sheet with the dry oven and molded it a secondary high temperature compression by a 30 ton oilhydraulic press. A definition of a correlation coefficient is showed up during this period and find it out with the relation of the fiber-matrix separation and the fiber orientation. We studied effects of the glass fiber mat structures on the correlation coefficient.

Study on the forming Limit Diagram of Steel Sheets for the Oil Pan of Automobile at the Warm Forming Condition (오일팬용 재료의 온간 성형한계도에 관한 연구)

  • 이항수;오영근;최치수
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.670-680
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    • 2000
  • The purpose of this study is to provide the database of forming limit diagram applicable to the warm forming of oil pan. The test materials are SCP1 and SCP3C with the thickness of 1.4mm which is used for the oil pan of automobile. The testing temperature is 5$^{\circ}C$~15$0^{\circ}C$ which is In the range of practical usage. The results are the forming limit diagram limiting dome height and the maximum punch load at each temperature such as 5$^{\circ}C$, $25^{\circ}C$, 6$0^{\circ}C$, 9$0^{\circ}C$, 12$0^{\circ}C$ and 15$0^{\circ}C$. From these results, we can see that the forming limit curves are translated depending upon the temperature and that FLC at low temperature is higher than at high temperature. Both of limiting dome height and maximum punch load also decrease as the temperature increases. Present results can be useful for die trial and forming analysis as a tool of evaluating the forming severity for the sheet metal forming processes at the warm working condition by comparing the practical strains with FLC.

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A study on the process technology for controlling the shape and physical properties of melt-blown non-woven (멜트블로운 부직포의 형태와 물리적 특성을 제어하는 공정기술에 관한 연구)

  • Jae-Seok Jeong;Mikyung Kim;Jung Woo Ko
    • Journal of the Korean institute of surface engineering
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    • v.56 no.5
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    • pp.309-319
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    • 2023
  • Non-woven fabric is a textile product made by spinning thermoplastic polymers without manufacturing processes such as stretching, doubling, twisting, weaving, and knitting to form a sheet-shaped web in which fibers are tangled with each other, and then combining them by mechanical and physical methods. In addition, the non-woven fabric manufacturing process has various raw material choices, high productivity, so it is a textile manufacturing technology that can have various uses and increase added value. This study was conducted to control the shape and physical properties of products by improving the manufacturing method of melt-blown non-woven fabrics using process technology that easily changes the shape of non-woven fabrics and improves mechanical properties. In particular, it is considered that a non-woven fabric with a thin material shape and improved mechanical properties will be easily applied to a continuous secondary battery manufacturing industry such as roll to roll operation.

Forming Limit Diagrams of Zircaloy-4 and Zirlo Sheets for Stamping of Spacer Grids of Nuclear Fuel Rods (핵연료 지지격자 성형을 위한 Zircaloy-4와 Zirlo 판재의 성형한계도 예측)

  • Seo, Yun-Mi;Hyun, Hong-Chul;Lee, Hyung-Yil;Kim, Nak-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.8
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    • pp.889-897
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    • 2011
  • In this work, we investigated the theoretical forming limit models for Zircaloy-4 and Zirlo used for spacer grid of nuclear fuel rods. Tensile and anisotropy tests were performed to obtain stress-strain curves and anisotropic coefficients. The experimental forming limit diagrams (FLD) for two materials were obtained by dome stretching tests following NUMISHEET 96. Theoretical FLD depends on FL models and yield criteria. To obtain the right hand side (RHS) of FLD, we applied the FL models (Swift's diffuse necking, M-K theory, S-R vertex theory) to Zircaloy-4 and Zirlo sheets. Hill's local necking theory was adopted for the left hand side (LHS) of FLD. To consider the anisotropy of sheets, the yield criteria of Hill and Hosford were applied. Comparing the predicted curves with the experimental data, we found that the RHS of FLD for Zircaloy-4 can be described by the Swift model (with the Hill's criterion), while the LHS of the FLD can be explained by Hill model. The FLD for Zirlo can be explained by the S-R model and the Hosford's criterion (a = 8).

Prediction of Formability of Aluminum Alloy 5454 Sheet (알루미늄 5454 합금 판재의 성형성 예측)

  • Kim, Chan-Il;Yang, Seung-Han;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.2
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    • pp.179-186
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    • 2012
  • In the automobile industry, reducing the weight is the most important objective for reducing air pollution and improving the fuel efficiency. For this reason, the application of aluminum sheets is increasing. When the sheets are applied to the automobile, using inappropriate variables for the material, product design, and press processing can generate tearing, wrinkling, and spring-back problems, which are the main types of failure in the manufacturing process. Therefore, it is necessary to reduce these failures by harmonizing the many variables and strictly managing the processes. In this research, we study the theoretical plasticity instability of Al5454 and obtain the forming limit diagram (FLD) using MATLAB. Moreover, we compare the theoretical FLD with an experimental FLD obtained from a stretching test.

Fabrication of Stretchable Ag Nanowire Electrode and its Electrochromic Application (신축성있는 Ag 나노와이어 전극의 제조 및 전기변색 응용)

  • Lee, Jin-Young;Han, Song-Yi;Nah, Yoon-Chae;Park, Jongwoon
    • Korean Journal of Materials Research
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    • v.29 no.2
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    • pp.87-91
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    • 2019
  • We report on stretchable electrochromic films of poly(3-hexylthiophene) (P3HT) fabricated on silver nanowire (AgNW) electrodes. AgNWs electrodes are prepared on polydimethylsiloxane (PDMS) substrates using a spray coater for stretchable electrochromic applications. On top of the AgNW electrode, poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS) is introduced to ensure a stable resistance over the electrode under broad strain range by effectively suppressing the protrusion of AgNWs from PDMS. This bilayer electrode exhibits a high performance as a stretchable substrate in terms of sheet resistance increment by a factor of 1.6, tensile strain change to 40 %, and stretching cycles to 100 cycles. Furthermore, P3HT film spin-coated on the bilayer electrode shows a stable electrochromic coloration within an applied voltage, with a color contrast of 28.6 %, response time of 4-5 sec, and a coloration efficiency of $91.0cm^2/C$. These findings indicate that AgNWs/PEDOT:PSS bilayer on PDMS substrate electrode is highly suitable for transparent and stretchable electrochromic devices.

The Enhanced Thermoforming Stability of ITO Transparent Electrode Film by Using the Conducting Polymer Thin-Film (전도성 고분자 박막을 이용한 ITO 투명 전극 필름의 열성형 안정성 향상 연구)

  • Seo Yeong Son;Seong Yeon Park;Sangsub Lee;Changhun Yun
    • Membrane Journal
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    • v.33 no.5
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    • pp.248-256
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    • 2023
  • Indium tin oxide (ITO) transparent electrode film has been widely adopted for the various applications such as display and electric vehicle. In this paper, we studied how to enhance the thermoforming stability of ITO film by applying the highly conductive Poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) thin layer. Based on the change of sheet resistance value, the influence of the additional solvent with different boiling point was investigated for the PEDOT:PSS coating solution. In addition, by analyzing optical transmittance and Raman spectrum, we confirmed the key mechanism which determine the final electrical conductivity of the PEDOT:PSS on ITO film using an ethylene glycol solvent. The final ITO transparent electrode coated with PEDOT:PSS performed the outstanding endurance of electrical conduction even in 126% stretching condition.

An educational needs analysis of precautions against of safety accidents for school foodservice employees in the Jeonbuk area using Borich priority formula and the Locus for Focus Model (Borich 요구도와 The Locus for Focus Model을 이용한 전북지역 학교급식 조리종사자의 안전사고 예방관리를 위한 교육요구도 우선순위 분석)

  • Hyang Jin Lee ;Sun A Choi ;Jeong Ok Rho
    • Journal of Nutrition and Health
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    • v.56 no.5
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    • pp.554-572
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    • 2023
  • Purpose: The purpose of the study was to analyze the priorities for educational content regarding precautions to be taken to prevent safety accidents for employees in school foodservice using the Borich priority formula and the Locus for Focus model. Methods: A survey was conducted in February 2019 on 194 employees in elementary school and 122 employees in middle- and high school foodservice in the Jeonbuk area. Demographic characteristics, status of safety accidents, safety education, and their importance and performance levels were assessed using a self-administered questionnaire. The priorities for the educational content on precautions to prevent safety accidents were based on a 3-step analysis method, including the paired sample t-test, Borich priority formula, and the Locus for Focus Model. Results: The average perceived importance of the precautions to be taken against safety accidents of employees in elementary-, middle-, and high schools was higher compared to the average performance of the employees (p < 0.001). The top priority for elementary school employees was caution against falls during the cleaning of the gas hood and the trench in the kitchen. In addition, 'awareness of chemical signs' was added as one of the top priorities of middle- and high school employees. The second highest priority items were 'do stretching', 'safely adjusting workbench height', 'keeping the right attitude', 'using assistive devices when moving heavy things', and 'checking the material safety data sheet', which were the same for all elementary, middle- and high school employees. Conclusion: Thus, to improve the educational preparedness of employees in the area of safety precautions, eight safety/accident prevention items should be included in the safety education program.