• 제목/요약/키워드: Stress-Life Curve

검색결과 207건 처리시간 0.027초

응력집중을 고려한 십자형 필렛 용접재의 피로강도 평가 (Fatigue Strength Assessment of the Cruciform Fillet Welded Joint Considering Stress Concentration at Weld Toe)

  • 김대진;석창성;구재민;박재실;서정원;구병춘
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.222-227
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    • 2004
  • Under cyclic loading, the fatigue failures of welded joints occur at weld toes which induce stress concentration by weld shape. So we need to obtain the peak stress and the S-N curve to assess the fatigue strength of welded joints. However the measurement of peak stress is of high uncertainty and low reproducibility, so we use nominal stress instead in fatigue tests of welded joints. In this study, fatigue tests to obtain S-N curves and FE analyses to obtain stress concentration factors were conducted for the two types of cruciform fillet welded joints, that is, load-carrying and non load-carrying types. Then we changed the obtained S-N curves to that based on peak stress using the hot-spot stress concept. From the analyses of the S-N curves obtained, we have concluded that there is a need to develop a new method to evaluate the fatigue life.

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대차 프레임용 SM490A 용접재의 피로 특성 평가 (Fatigue Characteristics of SM490A Welded Joints for Bogie Frame)

  • 박재실;석창성;구재민;신재호;구병춘
    • 한국정밀공학회지
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    • 제21권12호
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    • pp.146-153
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    • 2004
  • We compared the fatigue characteristics of weld metal with those of base metal, and not heat-treated with heat-treated. Also, we examined the influence of bead in a viewpoint of fatigue life. From the experimental results, it has been seen that the fatigue characteristics of welded specimens grinded the toe of bead are slightly better than not grinded. We have seen that the fatigue life is affected more by the stress concentration on the profile change in the weld toe rather than by residual stress influence, because heat-treated or not had almost no influence on the fatigue characteristics.

자기진단 CPGFRP의 파괴예측기능 평가를 위한 콘크리트 적용실험 (Evaluation of Fracture Detection Function for the Concrete by Self-Diagnosis CPGFRP)

  • 최현수;박진섭;정민수;강병희
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2003년도 학술.기술논문 발표회
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    • pp.27-31
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    • 2003
  • To maintain serviceability of concrete structure more than proper it is necessary not only predict service life through periodical monitor but also need monitoring system to recognize optimal time and method for repair. Recently, CPGFRP, replacing some GFRP with CF, is developed and used for monitoring concrete fraction. But dramatic resistance change of CPGFRP is showed below 0.5% strain and it is not small strain in terms of monitoring micro crack in concrete. In other word, monitoring with CF is not suitable in low stress hut hight stress. In this study, we accessed applicable possibility and reliability of CPGFRP composite as monitoring sense that is proved very sensitive to stress through domestic and oversea previous study. CPGFRP composite plays a role in specimen like steel and increases flexural strength. CPGFRP composite shows resistance increasement in micro crack. In particular, CPUFRP is more sensitive than strangage in low stress. Resistance change ratio curve is very similar to strain curve so sensitivity and reliability is very excellent to monitor concrete fracture.

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자기진단 CPGFRP의 파괴예측기능 평가를 위한 콘크리트 적용실험 (Evaluation of Fracture Detection Function for the Concrete by Self-Diagnosis CPGFRP)

  • 최현수;박진섭;정민수;강병희
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2003년도 학술.기술논문발표회
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    • pp.27-31
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    • 2003
  • To maintain serviceability of concrete structure more than proper it is necessary not only predict service life through periodical monitor but also need monitoring system to recognize optimal time and method for repair. Recently, CPGFRP, replacing some GFRP with CF, is developed and used for monitoring concrete fraction. But dramatic resistance change of CPGFRP is showed below 0.5% strain and it is not small strain in terms of monitoring micro crack in concrete. In other word, monitoring with CF is not suitable in low stress but hight stress. In this study, we accessed applicable possibility and reliability of CPGFRP composite as monitoring sense that is proved very sensitive to stress through domestic and oversea previous study. CPGFRP composite plays a role in specimen like steel and increases flexural strength. CPGFRP composite shows resistance increasement in micro crack. In particular, CPGFRP is more sensitive than strangage in low stress. Resistance change ratio curve is very similar to strain curve so sensitivity and reliability is very excellent to monitor concrete fracture.

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콘크리트궤도 장대레일의 휨 피로수명 평가 (Estimation of Bending Fatigue Life of CWR in Concrete Track)

  • 성덕룡;태성식;박광화;강윤석;박용걸
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.64-71
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    • 2010
  • 장대레일 교체주기는 자갈궤도 레일두부 표면요철과 레일 휨피로의 상관관계 분석을 통해 산정되었다. 본 연구에서는 실물 레일 휨 피로시험을 통한 레일의 S-N선도, 국내 도시철도(서울메트로) 콘크리트궤도에서 발생하는 레일 휨응력 예측식, Haibach's rule을 통해 콘크리트궤도 장대레일의 휨 피로수명을 평가하였다. 여기서, 레일용접방법별 S-N선도와 레일표면요철, 열차운행속도가 고려되었다. 또한, S-N선도 파괴확률 1%, 0.1%, 0.01%를 고려한 휨 피로수명을 비교하였다. 따라서 본 연구에서는 콘크리트궤도 장대레일의 휨 피로수명을 제안하였다.

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강 봉(SM45C) 맞대기 용접부의 피로수명 평가 (Estimation of Fatigue Life in Butt-Welded Zone of SM45C Steel Rod)

  • 오병덕;이용복
    • Journal of Welding and Joining
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    • 제26권3호
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    • pp.45-50
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    • 2008
  • SM45C steel rods being used generally for power transmission shafts and machine components was selected and welded by Butt-GMAW(Gas Metal Arc Welding) method. An estimation of fatigue life was studied by constructing S-N curve. Fatigue strength of base metal zone showed higher values than one of weld zone in low cycles between $10^4$ and $10^6$cycles. However, significant decrease in fatigue strength of base metal was found around $10^6$cycles, which were almost same as one of heat affected zone. This decrease was attributed that initial residual stress of the steel rods distributed by drawing process was diminished by continually applied load, and resulted in softening of base metal. The fatigue limit of the weld zone was highest in the boundary between deposited metal zone and heat affected zone, and followed by in the order of deposited metal zone, base metal zone, and heat affected zone. Based on these results, it is revealed that the stress for safety design of machine components using SM45C butt-welded steel rods must be selected within the region of the lowest fatigue limit of heat affected zone.

Fatigue behavior of circular hollow tube and wood filled circular hollow steel tube

  • Malagi, Ravindra R.;Danawade, Bharatesh A.
    • Steel and Composite Structures
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    • 제19권3호
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    • pp.585-599
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    • 2015
  • This paper presents the experimental work on fatigue life and specific fatigue strength of circular hollow sectioned steel tube and wood filled circular hollow section steel tube. Burning effect was observed in the case of circular hollow sectioned steel tube when it is subjected to Maximum bending moment of 19613.30 N-mm at 4200 rpm, but this did not happen in the case of wood filled hollow section. Statistical analysis was done based on the experimental data and relations have been built to predict the number of cycles for the applied stress or vice versa. The relations built in this paper can safely be applied for design of the fatigue life or fatigue strength of circular hollow sections and wood filled hollow sections. Results were validated by static specific bending strengths determined by ANSYS using a known applied load.

항만용 연속하역기 거더의 구조 강도와 피로 수명 평가 (Evaluation on the Structural Integrity and Fatigue Life of a Continuous Ship Unloader for Harbor Use)

  • 김정주;조종래
    • 한국기계가공학회지
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    • 제18권5호
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    • pp.53-59
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    • 2019
  • Continuous ship unloaders (CSUs) are used for the uninterrupted transport of material in processing industries, power plants, and harbors in accordance with the stream rate of the material. This study analyzed the structural integrity and fatigue life of a CSU structure using finite element structural analysis in ANSYS APDL software. The stress varied greatly depending on the luffing angle and the slew angle of the boom conveyor. The structural integrity of the CSU girder was evaluated by applying ASME BPVC Section VIII Division 2. The fatigue cycle at the angle with the greatest stress difference was calculated. The fatigue cycle was calculated by applying the JIS B 8821:2013 fatigue curve. It was confirmed that the fatigue cycle of the CSU satisfies the allowable fatigue of 200,000 cycles.

누적손상법(Miner's rule)을 이용한 철도차량 차체 용접부의 피로평가 (The fatigue analysis using cumulative damage rule (Miner's rule) for the welding areas of carbody structure)

  • 김광우;박근수;박형순
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.30-34
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    • 2007
  • Structural integrity of railway vehicles should last for a long period against various and continuous fatigue loadings, and the carbody structures of railway vehicle are manufactured by applying multiform welding types for each material. Since the most of cracks are occurred and proceeded at the vicinity of welding area during the lifetime of carbody structure, the fatigue strength evaluation for welding area of carbody structure should have been carried out. Rotem Company has evaluated lifetime and fatigue strength of carbody structure according to the fatigue analysis based on the international standard and/or inner-official regulation. This study introduces the fatigue analysis method that we have evaluated and calculated the damages for the welding areas of carbody structure under various fatigue loading conditions using cumulative fatigue damage rule(Miner's rule) to verify whether the cumulative damage does exceed unity. This study contains the fatigue test of specimens to derive stress-life relations(S-N curve), sub-modeling analysis and the calculation of cumulative damages under fatigue loading. The fatigue analysis verifies the welding area shall be capable of withstanding under fatigue loading, identifies how critical area shall be selected and presents the principles to be used for design verification.

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원공조치를 가진 탄소섬유강화 플라스틱 적층판의 피로수명에측 (Fatigue Life Prediction of Circular Notched CFRP Laminates)

  • 허재석;황운봉;박현철;한경섭
    • 대한기계학회논문집A
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    • 제20권3호
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    • pp.832-842
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    • 1996
  • Fatigue life prediction and fatigue behavior of circular notched carbon fiber reinforced plastic laminates are presented. Point and average stress criteria by Whitney and Nuismer are generalized to fatigue fracture criteria for notched laminates. Residual strength degradation model and the assumptions on the stress redistribution are introduced during the derivation of prediction equations. S-N curve, Basquin's relation, and H and H's FLPE1 are chosen for evaluation of residual strength of unnotched laminates and six prediction equations are derived. Experiments are performed using Graphite/Epoxy laminates whose fiber orientation is $[0$^\circ$/+45$^\circ$/-45$^\circ$/90$^\circ$]s. Presented prediction equations are reasonably close to experimental data and proposed appoach is found to be suitable to predict fatigue life of notched composite laminates.