• 제목/요약/키워드: Stress reduction method

검색결과 561건 처리시간 0.028초

온간성형법으로 제조된 Fe 분말의 성형특성 (Compaction Properties of Fe Powder Fabricated by Warm Compaction)

  • 김세훈;이영중;이제성;김영도
    • 한국분말재료학회지
    • /
    • 제14권3호
    • /
    • pp.185-189
    • /
    • 2007
  • Various approaches have been proposed to increase the green density. Warm compaction method has been used for the reduction of residual stress, the improvement of magnetic properties and the higher densities. In this work, the effect of warm compaction on green density of Fe powder was investigated. After ball-milling of Fe oxide powder for 30 hours, Fe oxide powder was reduced through the hydrogen reduction process. The pure Fe powder and polymer binder were mixed by 3-D tubular mixer. And then the mixed powder was warm-compacted with various compaction pressure and binder contents. The green density of specimen was added polyvinyl binder was higher than any other specimens.

서스펜션 링크의 부시 압입에 따른 내구 영향도 연구 (Study of Durability Effect Parameter in Inserting Bush into Suspension Link)

  • 이규식
    • 한국신뢰성학회지:신뢰성응용연구
    • /
    • 제17권2호
    • /
    • pp.143-149
    • /
    • 2017
  • Purpose: In recent years, weight reduction for improving fuel efficiency of the vehicle and cost reduction have been developed. The structure of suspension link is widely used as a single plate press structure which can reduce process and weight compared to existing pipe welding method. However, it was found that the lifetime of a single plate press structure is determined by initial defects that occurred during initial manufacturing rather than fatigue damage caused by driving. Methods: I research the mechanism of failure phenomenon of the single plate press assist arm of rear wheel. In addition, I investigate durability effect parameters to determine the link lifetime in inserting bush into single plate press process through durability test. Conclusion: I discover significant durability effect parameter in inserting bush into single plate press process. It is expected that the durability can be improved by suggesting a bush inserting process inspection guide for similar suspension link like single plate press structure.

증기발생기 전열관의 정밀성형을 위한 스프링 백 저감에 관한 연구 (A Study on the Reduction of Spring Back for Precision Forming of Steam Generator Tube)

  • 서영성;김용완;김종인
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2001년도 추계학술대회 논문집
    • /
    • pp.102-105
    • /
    • 2001
  • The spring back taking place after the coiling process of steam generator tube leads to the dimensional inaccuracy. In order to reduce the spring back, tension force was applied to the one end of the tube during forming. In this work, parametric study using FEM was performed to find the appropriate magnitude of tension force. The force that induces minimum suing back was found by simultaneously taking account of suing back amount, cross-sectional ovality, and thickness of the tube wall after deformation. In addition, stress relieving by heat treatment was also simulated as an alternative to the former method. The latter was found to be more effective under the given constraints.

  • PDF

분할된 노치형상을 고려한 냉간단조 금형 설계에 관한 연구 (A Study on the Design of Cold Forging Die with Parted Notch)

  • 이효영;여홍태;허관도
    • 소성∙가공
    • /
    • 제16권6호
    • /
    • pp.452-456
    • /
    • 2007
  • Cold forging technology of a gear product is being interested in the dimensional accuracy, high stiffness and reduction of stress concentration. Especially it is needed to avoid the damage due to extremely high local pressure. Therefore it is important to reduce the high pressure in die design of cold forging. In this study, single die insert type and splitted die insert type are considered to recognize the notch effects in the die of sprocket forming. The stress concentration has been released at the notch area by the cushion effect in the splitted die insert.

말뚝항타시 발생하는 응력파의 전파특성에 관한 수치해석적 연구 (A Numerical Study on Stress Wave Propagation from Pile Driving)

  • 이종세;임정진
    • 한국지진공학회:학술대회논문집
    • /
    • 한국지진공학회 2002년도 추계 학술발표회 논문집
    • /
    • pp.123-130
    • /
    • 2002
  • The ground-borne vibration from pile driving is causing many public discontents. However, because of the fact that the characteristics of wave propagation and attenuation are not well understood, systematic and effective vibration reduction measures can not be taken. This paper attempts to study the propagation of stress waves induced by the pile driving. To simulate the wave propagation in a semi-infinite domain, the so-called absorbing boundaries are incorporated in the finite element method and a series of numerical simulations is performed. Numerical results show that the surface displacement and velocity increase first and then decrease as the pile penetration depth becomes larges.

  • PDF

불포화토에서 공극비의 추정 (The Prediction of Void Ratio in Unsaturated Soils)

  • 이달원
    • 한국농공학회논문집
    • /
    • 제48권4호
    • /
    • pp.51-57
    • /
    • 2006
  • This study was carried out to investigate the soil water characteristic curve and prediction of void ratio with net stress and matric suction using the linear elastic and volumetric deformation analysis method on unsaturated silty. The unsaturated soil tests were conducted using a modified oedometer cell and specimens were prepared at water content 2 times of liquid limit and required void ratio. The axis translation technique was used to create the desired matric suctions in the samples. It is shown that soil water characteristic curve and volumetric water content were affected significantly by preconsolidation pressure. As a matric suction increases, the reduction ratio of void ratio was shown to considerably small. Also, the predicted and measured void ratio for unsaturated soils using the linear elastic and volumetric deformation analysis showed good agreement as net stress and matric suction increases.

대퇴부 골절에 따른 금속정 보강술의 응력 해석 (Stress Analysis of G-K Nail Augumentation for Femur Fractire)

  • 심동혁;최명진
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 추계학술대회 논문집
    • /
    • pp.530-534
    • /
    • 2005
  • A femur occurs a fracture easily as it is broken, since it is surrounded at a thick muscle etc. But a problem of impediment by a reduction and a fixing still remains. An angumentation is recently used as a method of a fracture. We analyzed a various stress and displacement of a femur as a finite element analysis in this project. And we make certain that a profit of an augumentation existed from the result.

  • PDF

굴삭기 Tank Cover 부품 뒤틀림 불량 저감에 대한 연구 (A study on reduction of springback defects in excavator tank cover part)

  • 전용준;이하성;김동언;허영무
    • Design & Manufacturing
    • /
    • 제12권1호
    • /
    • pp.52-57
    • /
    • 2018
  • With the recent strengthening of environmental regulations and the need for cost reduction, excavators, a type of construction equipment, are being miniaturized while components are being developed in consideration of stability. In the case of excavator press parts, mainly high-strength steel sheets are being used to enhance stability and reduce weight. However, in the case of high-strength materials, there is a need to research product forming methods to reduce Springback in defects arising in parts assembly due to Springback that result from the internal residual stress that occurs in press forming being released after product forming. Accordingly, regarding the tank cover, an excavator press-forming part, this study selected a method to reduce distortion through analysis of the Springback occurrence rate and Springback causes through a forming analysis. A forming analysis was conducted for the Springback of the tank cover. Deformations of 13.714 mm in the upper part and 6.244 mm in the inner part of the product occurred, while wrinkles occurred on the sides of the product due to uneven thickness. A forming analysis was conducted for the major shapes of the product to investigate the causes of Springback. Distortion deformation due to the bead in the center of the product was confirmed to be a large factor. A Springback reduction method of correcting uneven thickness in the product sides, a Springback reduction method of removing the bead, and a correction method of restriking after the final forming were used in a forming analysis to determine the degree of Springback reduction. For the forming method to correct uneven thickness in the sides, deformation was reduced by 12% in the upper side compared to the existing model, but deformation in the inner side increased by 1%. For the restriking forming method, deformation decreased by 25% in the upper side and 13% in the inner side. For the bead removal method, deformation decreased by 28% in the upper side and 13% in the inner side, the largest Springback correction results. This indicates that the bead has a large affect on Springback.

GCP로 개량된 복합지반의 지반강도 별 응력 및 침하거동 (The Behavior on Stress and Settlement of GCP Composite Ground with Different Shear Strength of Soil)

  • 나승주;김대현;김경업
    • 한국지반신소재학회논문집
    • /
    • 제16권3호
    • /
    • pp.63-74
    • /
    • 2017
  • 쇄석다짐말뚝(GCP)은 수십 년 동안 사용되어 왔지만, 팽창, 전단파괴와 기타 현상과 같은 파괴가 여전히 발생하여 보다 정교한 연구가 필요한 실정이다. 본 연구에서는 선행연구 분석과 수치해석을 통해 치환율과 지반강도에 따른 응력 및 침하거동을 분석하고자 하였다. 이를 위해 유한요소해석 프로그램 ABAQUS를 사용하여 GCP로 개량된 복합지반을 모델링하여 지반강도와 치환율에 따라 복합지반의 응력과 침하를 분석하였다. GCP로 개량된 복합지반에 대하여 유한요소법을 이용한 수치해석을 실시하였으며, 치환율과 지반강도에 따른 복합지반의 응력관련계수와 침하저감계수의 관계를 분석하였다. 분석결과, 지반강도와 치환율이 증가할수록 깊이 별 평균 응력관련계수와 응력분담비는 증가하는 경향이 나타났다. 상부에서의 응력관련계수는 동일하게 증가하는 경향이 나타났지만, 응력분담비는 감소하였다. 따라서 상부층에서의 값은 다른 깊이에서의 값들과 다른 경향이 나타나므로 상부층에서의 측정된 값으로 복합지반 설계 시 과오를 범할 수 있으니 주의가 필요하다. 또한 기존 침하저 감계수식과 수치해석을 통한 침하저감계수와 비교 분석하였는데, 기존 식과 수치해석을 통하여 구한 값은 유사하게 나타났다.

Stochastic optimal control analysis of a piezoelectric shell subjected to stochastic boundary perturbations

  • Ying, Z.G.;Feng, J.;Zhu, W.Q.;Ni, Y.Q.
    • Smart Structures and Systems
    • /
    • 제9권3호
    • /
    • pp.231-251
    • /
    • 2012
  • The stochastic optimal control for a piezoelectric spherically symmetric shell subjected to stochastic boundary perturbations is constructed, analyzed and evaluated. The stochastic optimal control problem on the boundary stress output reduction of the piezoelectric shell subjected to stochastic boundary displacement perturbations is presented. The electric potential integral as a function of displacement is obtained to convert the differential equations for the piezoelectric shell with electrical and mechanical coupling into the equation only for displacement. The displacement transformation is constructed to convert the stochastic boundary conditions into homogeneous ones, and the transformed displacement is expanded in space to convert further the partial differential equation for displacement into ordinary differential equations by using the Galerkin method. Then the stochastic optimal control problem of the piezoelectric shell in partial differential equations is transformed into that of the multi-degree-of-freedom system. The optimal control law for electric potential is determined according to the stochastic dynamical programming principle. The frequency-response function matrix, power spectral density matrix and correlation function matrix of the controlled system response are derived based on the theory of random vibration. The expressions of mean-square stress, displacement and electric potential of the controlled piezoelectric shell are finally obtained to evaluate the control effectiveness. Numerical results are given to illustrate the high relative reduction in the root-mean-square boundary stress of the piezoelectric shell subjected to stochastic boundary displacement perturbations by the optimal electric potential control.