• 제목/요약/키워드: Stress intensity factor range ($\Delta$K)

검색결과 109건 처리시간 0.024초

$CO_2$ 레이저 용접 이종재료강의 피로파괴거동에 관한 연구 (A Study on Fatigue Fracture Behavior of Laser Beam Welding and Steel with Different Materials)

  • 한문식;서정;이제훈;김정오;전성민
    • 한국레이저가공학회지
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    • 제9권2호
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    • pp.1-9
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    • 2006
  • In this paper, we investigated the characteristics of fatigue fracture on TB(Tailored Blank) weldment by comparing the fatigue crack propagation characteristics of base metal with those of TB welded sheet used for vehicle body panels. We also investigated the influence of center crack on the fatigue characteristic of laser weld sheet of same thickness. We conducted an experiment on fatigue crack propagation on the base metal specimen of 1.2mm thickness of cold-rolled metal sheet(SPCSD) and 2.0mm thickness of hot-rolled metal sheet(SAPH440) and 1.2+2.0mm TB specimen. We also made an experiment on fatigue crack propagation on 2.0+2.0mm and 1.2+1.2mm thickness TB specimen which had center crack. The characteristics of fatigue crack growth on the base metal were different from those on 1.2+2.0mm thickness TB specimen. The fatigue crack growth rate of the TB welded specimens is slower in low stress intensity factor range $({\Delta}K)$ region and faster in high${\Delta}K$ region than that of the base metal specimens. The slant crack angle slightly influenced the crack propagation of the TB specimen of 2.0+2.0mm thinkness.

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PWR환경에서 CF8M, CF8A 배관재의 부식피로특성 연구 (Corrosion Fatigue Characteristics of CF8M and CF8A on the PWR Condition)

  • 정일석;이용성;김상재;송택호;조선영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1062-1067
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    • 2003
  • In this study, corrosion fatigue characteristics of CF8M and CF8A steel were investigated on the simulated PWR condition(Temp.:$316^{\circ}C$, Pres.: 15:MPa). To make the simulated PWR condition. the special test machine consisted of INSTRON, Autoclave, LOOP and Measurement system was developed. As ${\Delta}K$ is ranged from 11 to $20MPa{\sqrt{m}}$, Crack growth rate of PWR condition is faster than air condition. Above $20MPa{\sqrt{m}}$, the crack growth rate of PWR and air condition is similar. Corrosion fatigue characteristics regardless of the ferrite contents($10{\sim}25wt.%$) is not different. After the test, the fracture surface of specimens was examined. It was difficult to verify the fracture modes such as striation, intergranular crack and cleavage and so on. As the ferrite content of CF8M is increased, the more particles covered fracture surface were peeled.

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인공발(Prosthetic Foot) 스프링용 유리섬유강화 적층재의 적층배향에 따른 층간분리거동 해석 (Analysis of Delamination Behavior on the Stacking Sequence of Prosthetic Foot Keel in Glass fiber Reinforced Laminates)

  • 송삼홍;김철웅
    • 대한기계학회논문집A
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    • 제27권4호
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    • pp.623-631
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    • 2003
  • It is considered that the application of advanced composite materials to the prostheses for the disables is important to improve their bio-mechanical performance. Particularly, energy storing foot prosthesis is mostly important to restore gait ability of the disables with low-extremity amputation since it could provide propulsion at terminal stance enhancing the disables ability to walk long distance even run and jump. Therefore, the energy storing spring of Prosthetic foot keel under cyclic bending moment use mainly of high strength glass fiber reinforced plastic. The main objective of this study was to evaluate the stacking sequence effect using the delamination growth rate(dA$_{D}$/dN) of energy storing spring in glass fiber reinforced plastic under cyclic bending moment. The test results indicated that the shape of delamination zone depends on stacking sequence in GFRP laminates. Delamination area(A$_{D}$) turns out that variable types with the contour increased non-linearly toward the damage zones.nes.

용접(鎔接)이음한 구조용강(構造用鋼)의 피노귀열진전거동(疲勞龜裂進展擧動) (The Propagation Behavior of the Fatigue Crack of the Welded Structural Steel)

  • 정영화;김익겸;이형근;정진석
    • 산업기술연구
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    • 제18권
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    • pp.117-124
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    • 1998
  • In recently, according to increase the construction rate of steel bridge, it is necessary to develop the high strength, high toughness steel. Thus, this study show to evaluate the fatigue characteristic of SWS 570 B first used within a country. With the weld-joined compact tension specimens compared with each other, that is, transverse and lengthwise about the crack propagation, high and low in the input heat level, the fatigue test were performed. The log-log curves between the fatigue crack propagation rate da/dN and the transition range of the stress intensity factor ${\Delta}K$ ahead the crack tip were drawed, with these data. By using this curve, we obtained C and m which is material constant from Paris-Erdogan power law. The obtained results from this study indicate that fatigue crack growth rate of SWS 570 B is not influenced by softening effect which occurs in the HAZ(heat-affected zone) when high and low heat input weld is carried out. Softening effects, which affect fatigue properties, are shown that it is not affected to the fatigue growth rates significantly.

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국산 Flux-Cored Wire를 이용한 반자동용접이음새에서의 피로파괴 특성 (A study on the fatigue crack growth of mild steel weldments using flux cored wire $CO_2$ welding)

  • 엄동석
    • Journal of Welding and Joining
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    • 제7권1호
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    • pp.42-50
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    • 1989
  • The application of fracture mechanics is being increased gradually to assess the safety of welded structures containing crack. Fatigue crack propagation behavior and elastic-plastic fracture toughness J$_{IC}$ of home made flux cored wire(1.22mm) CO$_{2}$ weldments was discussed. Especially fatigue crack propagation test was carried out by .DELTA.K control instead of load control and elastic-plastic fracture toughness J$_{IC}$ was obtained by ASTM-R curve method on C.T.specimen in transverse direction of weldments. The results obtained are as follows; (1) Weld metal presented an almost complete similarity to base metal on fatigue crack propagation rate in transverse direction. (2) Weld metal was more than base metal on J$_{IC}$ value in transverse direction. (3) F.C.W. CO$_{2}$ weldments had an excellent characteristic of fatigue crack propagation rate and J$_{IC}$ in less than 50kg/mm$^{2}$ steel grade, this would result from that weld metal had good static strength.trength.

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층간분리성장률(dAD/da)과 섬유가교효과인자(FBE)를 이용한 Al/GFRP 적층재의 피로거동 해석 (The Analysis of Fatigue Behavior Using the Delamination Growth Rate(dAD/da) and Fiber Bridging Effect Factor(FBE) in Al/GERP Laminates)

  • 송삼홍;김철웅
    • 대한기계학회논문집A
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    • 제27권2호
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    • pp.317-326
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    • 2003
  • The influence of cyclic bending moment on the delamination and the fatigue crack propagation behavior in Al/GFRP laminate such as the wing section was investigated. The main objective of this study was to evaluate the relationship between crack profile and delamination behavior. And a propose parameter on the delamination growth rate(d $A_{D}$/da) of Al/GFRP laminates with a saw-cut using relationship between delamination area( $A_{D}$) and cycles(N), crack length(a), stress intensity factor range($\Delta$K). Also, the fiber bridging effect factor( $F_{BE}$ ) was propose that the fiber bridging modification factor($\beta$$_{fb}$ ) to evaluate using the delamination growth rate(d $A_{D}$/da). The shape and size of the delamination zone formed along the fatigue crack between aluminum alloy sheet. Class fiber-adhesive layer were measured by an ultrasonic C-scan image. The shape of delamination zone turns out to be semi-elliptic with the contour decreased non-linearly toward the crack tip. It represents that relationship between crack length and delamination growth rate(d $A_{D}$/da) were interdependent by reciprocal action, therefore it's applicable present a model for the delamination growth rate(dA/sib D//da) in Al/GFRP laminates.minates.s.

선박용 알루미늄 합금재의 부식피로균열 진전특성과 그 억제에 관한 연구 (Corrosion Fatigue Cracking Propagation Characteristics and its Protection for the AL-Alloys of Shipbuilding)

  • 임우조;김수병;이진열
    • 수산해양기술연구
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    • 제25권2호
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    • pp.87-104
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    • 1989
  • Recently, with the tendency of more lightening, high-strength and high-speed in the marine industries such as marine structures, ships and chemical plants, the use of the aluminium Alloy is rapidly enlarge and there occurs much interest in the study of corrosion fatigue crack characteristics. In this paper, the initiation of surface crack and the propagation characteristics on the base metal and weld zone of 5086-H116 Aluminium Alloy Plate which is one of the Al-Mg serious alloy(A5000serious) used most when building the special vessels, were investigated by the plane bending corrosion fatigue under the environments of marine, air and applying cathodic protection. The effects of various specific resistances on the initiation, propagation behavior of corrosion fatigue crack and corrosion fatigue life in the base metal and heat affected zone were examined and its corrosion sensitivity was quantitatively obtained. The effects of corrosion on the crack depth in relation to the uniform surface crack length were also investigated. Also, the structural, mechanical and electro-chemical characteristics of the metal at the weld zone were inspected to verify the reasons of crack propagation behavior in the corrosion fatigue fracture. In addition, the effect of cathodic protection in the fracture surface of weld zone was examined fractographically by Scanning Electron Microscope(S.E.M.). The main results obtained are as follows; (1) The initial corrosion fatigue crack sensitibity under specific resistance of 25Ω.cm% show 2.22 in the base metal and 19.6 in the HEZ, and the sensitivity decreases as specific resistance increases (2) By removing reinforcement of weldment, the initiation and propagation of corrosion crack in the HAZ are delayed, and corrosion fatigue life increases. (3) As specific resistance decreases, the sensitivity difference of corrosion fatigue life in the base metal and HAZ is more susceptible than that of intial corrosion fatigue crack. (4) Experimental constant, m(Paris' rule) in the marine environment is in the range of about 3.69 to 4.26, and as specific resistance increases, thje magnitude of experimental constant, also increases and the effect by corrosion decreases. (5) Comparing surface crack length with crack depth, the crack depth toward the thickness of specimen in air is more deeply propagated than that in corrosion environment. (6) The propagation particulars of corrosion fatigue crack for HAZ under initial stress intensity factor range of $\Delta$k sub(li) =27.2kgf.mm super(-3/2) and stress ratio of R=0 shows the retardative phenomenon of crack propagation by the plastic deformation at crack tip. (7) Number of stress cycles to corrosion fatigue crack initiation of the base metal and the welding heat affected zone are delayed by the cathodic protection under the natural sea water. The cathodic protection effect for corrosion fatigue crack initiation is eminent when the protection potential is -1100 mV(SCE). (8) When the protection potential E=-1100 mV(SCE), the corrosion fatigue crack propagation of welding heat affected zone is more rapid than that of the case without protection, because of the microfissure caused by welding heat cycle.

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용접(鎔接)이음한 구조강(構造鋼)의 소인장시험편(小引張試驗片)에서의 피로구열진전거동(疲勞龜裂進展擧動) (용접방향(鎔接方向), 입열량(入熱量), 용접재료(鎔接材料)의 강도(强度) 등이 다를 때) (The Propagation Behaviour of the Fatigue Crack in the Compact Tension Specimens of the Welded Structural Steels (On according to the difference of the welding direction, the input heat level, the strength of weld material and so on))

  • 장동일;정영화
    • 대한토목학회논문집
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    • 제4권2호
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    • pp.133-142
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    • 1984
  • 횡방향(橫方向)과 종방향(縱方向), 대입열용접(大入熱鎔接)과 소입열용접(小入熱鎔接), 모재(母材)와 같은 강도(强度)의 용접재료(鎔接材料) 사용(使用)과 모재(母材)보다 낮은 강도(强度)의 용접재료(鎔接材料) 사용(使用) 등으로 서로 비교되는 용접(鎔接)이음의 소인장시험편(小引張試驗片)을 만들어서 피로시험(疲勞試驗)을 행하여 피로구열(疲勞龜裂) 진전속도(進展速度) ${\frac{da}{dN}}$와 구열선단(龜裂先端) 부근의 응력확대계수(應力擴大係數)의 변동범위(變動範圍) ${\Delta}K$와의 관계곡선(關係曲線)을 그려서 비교시험간(比較試驗間)의 모재(母材), 열영향부(熱影響部) 및 용착금속부(鎔着金屬部)로 구분, 혹은 지금까지의 연구자료(硏究資料) 등과 비교검토하였다. 이 결과, 다음과 같은 현상들을 알 수 있었다. 기본적(基本的)으로, 용접방향(鎔接方向), 용접입열량(鎔接入熱量), 용접재료(鎔接材料)의 강도(强度), 혹은 모재(母材), 열영향부(熱影響部) 및 용착금속부(鎔着金屬部)의 구분 등에 따라 ${\frac{da}{dN}}-{\Delta}K$관계에 큰 차이가 없었다. 다만, 첫째, 소재(素材)에 대한 경우에 비해 대개 처음은 같은 ${\Delta}K$에서 ${\frac{da}{dN}}$가 상당히 늦다가 점차 증가하여 중간쯤에서 같아진 후 끝 부분에서 같은 ${\Delta}K$에서${\frac{da}{dN}}$가 다소 빨라짐을 알 수 있었다. 둘째, 열영향부(熱影響部)에서 용접금속부(鎔接金屬部)로 진전(進展)하면서 ${\frac{da}{dN}}$가 다소 늦어지는 것을 알 수 있었다. 셋째, 용접방향(鎔接方向)과 구열방향(龜裂方向)이 평행인 경우가 직각인 경우에 비해, 모재(母材)와 같은 용접재료(鎔接材料)를 쓴 경우 소입열용접(小入熱鎔接)인 경우가 대입열용접(大入熱鎔接)인 경우에 비해, 모재(母材)보다 낮은 용접재료(鎔接材料)를 쓴 경우 대입열용접(大入熱鎔接)인 경우가 소입열용접(小入熱鎔接)인 경우에 비해, 대입열(大入熱)의 평행용접(鎔接)의 경우를 제외한 모든 용접(鎔接)에서 모재(母材)와 같은 강도(强度)의 용접재료(鎔接材料)를 쓴 경우가 모재(母材)보다 낮은 강도(强度)의 용접재료(鎔接材料)를 쓴 경우에 비해 ${\Delta}K$가 낮은 시기(時期)에 일찍 저속(低速)으로 구열(龜裂)이 시작되어 ${\Delta}K$의 큰 증가없이 ${\frac{da}{dN}}$가 빠르게 증가한 다음 다른 경우와 같은 성상(性狀)으로 진전됨을 알 수 있었다. 넷째, 소입열용접(小入熱鎔接)의 경우 평행용접(鎔接)이 직각용접(鎔接)에 비해, 소입열용접(小入熱鎔接)이 대입열용접(大入熱鎔接)에 비해 같은 ${\Delta}K$에서 ${\frac{da}{dN}}$가 다소 늦은 것을 알 수 있었다.

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가균열 모델을 이용한 섬유강화 금속적층재의 층간분리 평가법 (Evaluation of Delamination for Fiber Reinforced Metal Laminates Using a Pseudo Crack Model)

  • 송삼홍;김철웅
    • 대한기계학회논문집A
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    • 제28권2호
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    • pp.174-180
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    • 2004
  • If Fiber Reinforced Metal Laminates(FRMLs) were delaminated, the decrease of stiffness and fiber bridging effect would result in the sudden aggravation of fatigue characteristics. It was reported that the delamination of FRMLs resulted from the crack of metal layers and that it depended on the crack growth. While cracks were made in FRMLs containing a saw-cuts under fatigue loading, cracks could be produced or not in FRMLs with circular holes under the same condition. When the FRMLs with the circular holes produce not the crack but the delamination, it is not possible to analyze it by the conventional fracture parameters expressed as the function of the crack. And so, this research suggests a new analytical model of the delamination to make the comparison of the delamination behavior possible whenever the cracks occur or not. Therefore, a new analytical model called Pseudo Crack Model(PCM) was suggested to compare the delaminations whether cracks were made or not. The relationship between the crack energy consumption rate( $E_{crack}$) and the delamination energy consumption rate( $E_{del}$) was discussed and it was also known that the effect of $E_{del}$ was larger than that of $E_{crack}$.