• Title/Summary/Keyword: Stock maintenance

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Control system modeling of stock management for civil infrastructure

  • Abe, Masato
    • Smart Structures and Systems
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    • v.15 no.3
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    • pp.609-625
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    • 2015
  • Management of infrastructure stock is essential in sustainability of society, and its analysis and optimization are studied in the light of control system modeling in this paper. At the first part of the paper, cost of stock management is analyzed based on macroscopic statistics on infrastructure stock and economical growth. Stock management burden relative to economy is observed to become larger at low economic growth periods in developed economies. Then, control system modeling of stock management is introduced and by augmenting maintenance actions as control input, dynamic behavior of stock is simulated and compared with existing time history statistics. Assuming steady state conditions, applicability of the model to cross sectional data is also demonstrated. The proposed model is enhanced so that both preventive and corrective maintenance can be included as system inputs, i.e., feedforward and feedback control inputs. Optimal management strategy to achieve specified deteriorated stock level with minimal cost, expressed in terms of preventive and corrective maintenance actions, is derived based on estimated parameter values for corrosion of steel bridges. Relative cost effectiveness of preventive maintenance is shown when target deteriorated stock level is lower.

A Study on Reliability Centered Rolling Stock Maintenance Methods (철도차량 신뢰성기반유지보수 방안 연구)

  • Yu, Yang-Ha;Lee, Nak-Young
    • Journal of the Korean Society for Railway
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    • v.16 no.3
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    • pp.183-188
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    • 2013
  • The purpose of maintaining rolling stock is to perform train service without failure during operation. It is not possible to prevent failure, however, by using periodic preventive maintenance methods, because new rolling stock is made from many electric components and requires the application of IT skills. RAMS (Reliability, Availability, Maintainability, Safety) methods have consequently been applied to new manufactured rolling stock in KORAIL since implementation of the KTX. With this approach it is possible to verify the reliability at the operating stage, and RCM (Reliability Centered Maintenance) methods for maintenance have been applied to manufactured rolling stock since the beginning of KTX service. A RCRM (Reliability Centered Rolling-stocks Maintenance) system suitable for the characteristics of rolling stock and operational factors is introduced in this paper.

A pragmatic algorithm for the Minimum Railway Stock Maintenance Routing Problem (최소차량운용문제에 대한 실용적 해법)

  • Hong Seong-Pil;Kim Gyeong-Min;Lee Gyeong-Sik;Park Beom-Hwan;Hong Sun-Heum
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.05a
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    • pp.25-32
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    • 2006
  • Given a schedule of train to be routed by a Railway Stock, Railway Stock Routing Problem determine a sequence of train while satisfying turnaround time and maintenance restrictions. The objective is to minimize the Railway Stock during a week and each day simultaneously. And we prove that Railway Stock Routing Problem with maintenance restrictions is NP-hard. In this paper, we present two stage approaches that solve the Railway Stock Routing Problem in a reasonable time. In first stage we relax maintenance restrictions and formulate as a Min-cost-flow problem. Then, in the second stage, we attempt to satisfy maintenance restrictions using ours heuristic algorithm. We show the computational result of applying to an actual train schedule data.

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A Study on the Rolling Stock Assembly using Heavy Maintenance Factory (전동차 중정비 시설을 활용한 완성차 조립에 관한 연구)

  • Lee, Duk-Gyu;Park, Man-Su;Song, Moon-Shuk;Son, Young-Jin;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1418-1425
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    • 2011
  • Subway operators in the country have their own heavy maintenance facilities for maintaining rolling stock(EMU). However, it is true that the heavy maintenance facilities are not utilized 100% with the recent trend of lengthening maintenance cycle(intervals). With the fact, this enabled the existing maintenance facilities to be utilized for other purposes. By taking advantage of spare facilities and the maintenance staff with rolling stock assembly abilities, subway operators can assemble rolling stock by procuring parts for the assembly instead of purchasing trains from other companies. It is estimated that this will enhance the operator's technology and have a great impact on the management skill as well. This study attempts to find out how the heavy maintenance factory can be utilized for rolling stock assembly.

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Performance Analysis of Urban Railway Rolling Stock Condition-based Maintenance Process Redesign Applying Mobile-IoT (모바일 사물인터넷을 적용한 도시철도 차량 상태기반 유지보수 프로세스 재 설계안 성과 분석)

  • Hyun-Soo Han;Kyoung-Soo Seo;Tae-Wook Kang
    • Journal of Information Technology Applications and Management
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    • v.29 no.6
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    • pp.63-80
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    • 2022
  • In this paper, we study structural changes and performance gains in condition-based maintenance process redesign when mobile IoT technology is embedded into urban railway rolling stock. We first develop condition-based maintenance To-Be process model in accordance with the IoT deployment scheme. Secondly, we draw upon theoretical framework of redesign process analysis to develop performance evaluation method suitable to predictive maintenance shift from As-Is ordinary maintenance practice. Subsequently, To-Be process performance evaluations are conducted adopting both the quantitative and qualitative method for time, cost, and dependability dimensions. The results ascertain the considerable benefits captured through detection abnormality prior to actual rolling stock failure occurrence, and details of performance improvements and enhancement of standardization level is revealed. The procedures and results presented in this paper offers useful insights in the fields of IoT economic analysis, condition based maintenance, and business process redesign.

A Study on the Daily Inspection Optimization of the Rolling Stocks (철도차량 일상검수 최적화에 관한 연구)

  • Kang, Byoung-Soo;Lee, Kang-In
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.7 no.4
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    • pp.41-47
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    • 2012
  • Railroad rolling stock has long service life and a lot of maintenance cost running on rail by wear and vibration. And it is very important to get optimization of maintenance. This paper want to analyze rolling stock maintenance situation of KORAIL and find out its improvement methods. Especially, the purpose of this paper is to adopt the most effective maintenance period and methods to daily inspection which needs many maintenance manpower in rolling stock. Rolling stock has self-diagnosis function using computer system and the quality of rolling stock has much improved these days but current daily inspection repeat for short period routinely and it is very ineffective. Therefore, the paper adopt improved daily inspection period reflecting the characteristics of rolling stock, and want to secure reliability of rolling stock and minimize maintenance cost.

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Evaluation of Train Overhaul Maintenance Capacity for Rolling Stock Depot Using Computer Simulation Method (시뮬레이션 기법을 활용한 열차 차량기지의 중정비 검수 용량 평가)

  • Jang, Seong-Young;Jeon, Byoung-Hack;Lee, Won-Young;Yoo, Jae-Kyun
    • Journal of the Korean Society for Railway
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    • v.10 no.2 s.39
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    • pp.231-242
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    • 2007
  • As railroad industry faces the new Renaissance era, effective and efficient maintenance methods for rolling stock operation are required with advanced railroad technology. All kinds of railroad systems such as high-speed long-distance train, metropolitan mass transit and light rail require systematic maintenance technology in order to maintain the safe railroad operation. Simulation models for regular operations of the example maintenance center are developed. In this study, standard maintenance procedures, layout, equipments, and number of workers of Siheung Metropolitan Railroad Maintenance Rolling Stock Depot are considered. The proposed simulation models are developed using simulation package ARENA. After simulation, four types of observations are analyzed. First, the bottleneck operation is identified. Second, the relationship between maintenance center size, number of workers and cycle time is analyzed. Third, the scheduling performances between PERT/CPM and Critical Chain Project Management(CCPM) are compared. Lastly, the simulation results according to worker's working coverage shows expanding the worker's coverage decreases the cycle time and increases throughput per train. However, workers are to be fully trained to do multiple skill work.

A study on economical wheel maintenance process to improve waste factors (차륜 낭비요인 개선을 위한 경제적 차륜관리방안 연구)

  • Hur Hyun-Moo;Kwon Sung-Tae;Kim Hyung-Jin;Yun Chun-Han
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.656-662
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    • 2003
  • The rolling-stocks used in conventional line have suffered wheel problems due to lack of adaptability with track. These brought out severe wheel wear and inefficiency of wheel maintenance. Especially, tight wheel maintenance criteria have caused waste factors of wheel machining, these increases rolling-stock maintenance costs. Thus, this study was started to Propose the wheel maintenance plans to improve maintenance efficiency in respect to wheel maintenance process in rolling-stock workshop. Here, we describe some results

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Simulation Analysis of the Train Overhaul Maintenance Capacity for Rolling Stock Depot (열차 차량기지의 중정비 검수 용량 시뮬레이션 분석)

  • Jeon, Byoung-Hack;Lee, Won-Young;Jang, Seong-Young;Yoo, Jae-Kyun
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1481-1498
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    • 2007
  • As railroad industry face the new Renaissance era, effective and efficient maintenance methods for rolling stock operation are required with advanced railroad technology. All kinds of railroad systems such as high speed long distance train, metropolitan mass transit and light rail require systematic maintenance technology in order to maintain the safe railroad operation. Simulation models for detailed operations of the sample maintenance center are developed. In this study, standard maintenance procedures, layout, equipments and number of workers of Siheung Metropolitan Railroad Maintenance Rolling Stock Depot are considered. The proposed simulation models are developed using simulation package ARENA. Three simulation analysis using the developed simulation model are done. First, the bottleneck operation is identified. Second, the relationship between maintenance center size, number of workers and cycle time is analyzed. Lastly, the scheduling performances between PERT/CPM and Critical Chain Project Management(CCPM) are compared.

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Feasibility Check of Maintenance Period by The Operating Reliability of EMU-Focusing on the Main Components of Ansan Line EMU- (전기동차의 운행 신뢰성을 통한 유지보수주기의 타당성 검토 -안산선 전기동차의 주요부품을 중심으로-)

  • Park, Su-Myung;Song, Moon-Shuk;Son, Young-Jin;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1412-1417
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    • 2011
  • Safety is soaring up as a core value in accordance with the recent improvement of operating speed & incidents. rolling stock is a kind of system which works together with several components. one component has an effect on the sub-system, which can cause to the train safety operation, therefore reliability management of the major components of rolling stock is a kind of solution to the safety operation of train, but realistically maintenance in korea performed based on period rather than TBO of major components, but Japan does new maintenance system based on the major components, which optimizes maintenance tasks. actually Japan can apply to new maintenance system because they are ready in planning step but in this study, making a reliability data of major components and review the adaptability of new maintenance system to the rolling stock operating in Ansan line.

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