• Title/Summary/Keyword: Stereolithography

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Development of Stereolithography Apparatus by using UV-LED (UV-LED를 이용한 광조형 장치 개발)

  • Yun, Hae-Yong;Ko, Tae-Jo;Kim, Ho-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.2
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    • pp.15-20
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    • 2014
  • The stereolithography(SL) process is a type of fabrication technology which relies on photopolymerization. It has a relatively simple fabrication process and a resolution of several tens of ${\mu}m$. Recently, SL technology has been applied to various areas, such as bioengineering and MEMS devices, due to the development of advanced materials. This technologycan be divided intothe scanning(SSL) and projection (PSL) types. In this paper, in stereolithography, parts are fabricated by curing photopolymeric resins with light. The application of stereolithography can now include fabricated parts. This process, called stereolithography, can fabricate parts by taking into account theirdegrees of geometry complexity. In particular, UV-LED stereolithography can perform quite rapid fabrication in which specific cross-sections are cured upon exposure to light.

Fabrication of the Liquid Analyzer us ing Micro-stereolithography Technology (Micro-stereolithography 기술을 이용한 용액분석 소자 제작)

  • 이영태
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.14 no.12
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    • pp.994-1000
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    • 2001
  • In this paper, using micro-stereolithography technology, I fabricated a liquid analyzer to measure ion concentration of a solution. Micro-stereolithography is a technology to fabricate 3-dimensional structure by applying laser beam on liquid photo-polymer. This technology makes it possible to do preassemble fabrication without any extra assembling step after the process. So, the liquid analyzer could be fabricated at very low cost with very simple process by micro-stereolithography technology. The liquid analyzer consists of a chamber for containing the solution, a pump using piezoelectric effect of PZT disk, a static mixer and a sensor for measuring ion concentration using Pt electrodes.

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Development of Micro-stereolithography using UV Lamp and Opical Fiber (UV 램프와 광섬유를 이용한 마이크로 광 조형기술의 개발)

  • Choi J.S.;Lee I.H.;Ko T.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.885-887
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    • 2005
  • Recently, many three-dimensional micros-structures were fabricated using micro-stereolithography technology. However, for most conventional micro-stereolithography apparatus. an expensive laser was used as light source and complex optical systems were used. In this research. new type of micro-stereolithography apparatus which has UV lamp as light source and optical fiber as beam delivery system was developed. This apparatus is cheaper and simpler then conventional micro-stereolithography apparatus.

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A Study on Fabrication of Fluidic Devices using Stereolithography Technology (Stereolithography 기술을 이용한 유체소자 제작에 관한 연구)

  • Lee Young Tae;Bae Yong Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.188-195
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    • 2004
  • In this paper, we fabricated fluidic devices like micro-channel, pump, mixer and particular gas separator with the technology of stereolithouaphy using RP(rapid-prototyping). The fabricated fluidic devices are expected to be applied to develop Lab-on-a chip type liquid analyzer. Stereolithography technology seems effective for fabricating MEMS(Micro Electro Mechanical System) with complicated structure because it makes three dimensional fabrication possible but, exclusive devices are needed to be developed fur fabricating even more microscopic MEMS structure.

Design for Micro-stereolithography using Axiomatic Approach (공리적 설계를 이용한 마이크로 광 조형 장치의 설계)

  • 이승재;이인환;조동우
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.106-111
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    • 2004
  • Micro-stereolithography technology has made it possible to fabricate any form of three-dimensional microstructures. It makes a 3D structure by dividing the shape into many slices of relevant thickness along horizontal surface, hardening each layer of slice with a laser, and stacking them up to a desired shape. Until now, however, the micro-stereolithography device was not designed systematically because the key factors governing the device were not considered. In this paper, we designed micro-stereolithography device using axiomatic approach. This paper contains an overview and an analysis of a new proposed system for development of micro-stereolithegraphy device, and detailed descriptions of the activities in this system. The newly designed system offers reduced machine size by minimizing of optical components and decoupled design matrix.

Development of a Novel Micro-stereolithography Technology using UV Lamp and Optical Fiber (UV 램프와 광섬유를 이용한 새로운 개념의 마이크로 광 조형기술의 개발)

  • Choi, Ji-Soon;Lee, Seung-Pyo;Ko, Tae-Jo;Lee, In-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.117-121
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    • 2006
  • Generally, micro-stereolithography technology uses laser and complex optical system as light source and light delivery system, respectively. In this research, a novel micro-stereolithography technology that uses UV lamp that is more economical than UV laser as light source and optical fiber that is simpler than previous light delivery system has been developed. Furthermore, precise control system that is composed of 3-axis linear stage and shutter has been used to fabricate truly three dimensional micro-structure. For confirming the feasibility of developed micro-stereolithography apparatus, the solidification experiments were conducted. The solidification widths and depths datum of photopolymer as varying scanning speed of the UV light have been obtained. Using developed apparatus, some micro structures were fabricated successfully.

Development of micro-stereolithography system for the fabrication of three-dimensional micro-structures (3 차원 형상의 미소제품 제작을 위한 마이크로 광 조형시스템의 개발)

  • 이인환;조윤형;조동우;이응숙
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.2
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    • pp.186-194
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    • 2004
  • Micro-stereolithography is a newly proposed technology as a means that can fabricate a 3D micro-structure of free form. It makes a 3D micro-structure by dividing the shape into many slices of relevant thickness along horizontal surfaces, hardening each layer of slice with a focused laser beam, and stacking them up to a desired shape. In this technology, differently from the conventional stereolithography, scale effect is dominant. To realize micro-stereolithography technology, we developed the micro-stereolithography apparatus which is composed of an Ar+ laser, x-y-z stages. controllers. optical devices and scan path generation software. Related processes were developed, too. Using the system, a number of micro-structures were successfully fabricated. Some of these samples are shown for prove this system. Laser scan path generation algorithm and software considering photopolymer solidification phenomena as well as given 3D model were developed. Sample fabrication of developed software shows relatively high dimensional accuracy compared to the uncompensated result.

Curing Characteristics for Projection Stereolithography based on LCD and Visible LED (LCD 와 가시광선 LED 기반의 광조형 시스템을 위한 수지의 경화 특성)

  • Kim, Ga Young;Ha, Young Myoung;Park, In Baek;Kim, Min Sub;Jo, Kwang Ho;Lee, Seok Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.878-884
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    • 2013
  • Stereolithography can be classified into two main categories according to the cross-sectional shape: scanning type and projection type. Projection stereolithography has significant advantages when making a layer using a single patterned beam, and results in improved speed and accuracy. To implement relatively low-cost projection stereolithography, we developed a system using a commercially available resin, which cures on exposure to visible light. The optimum photoinitiator was investigated, as well as the mixing ratio. The viscosity, shrinkage, curing depth and tensile strength were evaluated through several experiments on fabricated three-dimensional structures, and thus an optimal resin selection system was developed.

Accuracy Improvement of Output in Projection Stereolithography by Optimizing Projection Resolution (전사방식 광조형 시스템의 해상도 최적화를 통한 출력물의 정밀도 향상)

  • Kim, Yeong-Heum;Kim, Kyu-Eon;Lee, Chibum
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.710-717
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    • 2015
  • Projection stereolithography is an additive manufacturing method that uses beam projection to cure the photo-reactive resin used. The light source of a cross-section layer-form illuminates photo-curable resin for building a three-dimensional (3D) model. This method has high accuracy and a fast molding speed because the processing unit is a face instead of a dot. This study describes a Scalable Projection Stereolithography 3D Printing System for improving the accuracy of the stereolithography. In a conventional projection 3D printer, when printing a small sized model, many pixels are not used in the projection or curing. The proposed system solves this problem through an optical adjustment, and keeps using the original image as possible as filling the whole projection area. The experimental verification shows that the proposed system can maintain the highest level of precision regardless of the output size.

Development of Large-area Two-photon Stereolithography Process for the Fabrication of Large Three-dimensional Microstructures (대면적 3 차원 마이크로 형상제작을 위한 스테이지 스캐닝 시스템을 이용한 이광자 흡수 광조형 공정 개발)

  • Lim, Tae-Woo;Son, Yong;Yi, Shin-Wook;Kong, Hong-Jin;Park, Sang-Hu;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.1
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    • pp.122-129
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    • 2008
  • Two-photon stereolithography is recognized as a promising process for the fabrication of three-dimensional (3D) microstructures with 100 nm resolution. Generally, beam-scanning system has been used in the conventional process of two-photon stereolithography, which is limited to the fabrication of micro-prototypes in small area of several tens micrometers. For the applications to 3D high-functional micro-devices, the fabrication area of the process is required to be enlarged. In this paper, large-area two-photon stereolithography (L-TPS) employing stage scanning system has been developed. Continuous scanning method is suggested to improve the fabrication speed and parameter study is conducted. An objective lens of high numerical aperture (N.A.) and high strength material were employed in this system. Through this work, 3D microstructures of $600*600*100\;{\mu}m$ were fabricated.