• Title/Summary/Keyword: Steel-Plate

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Investigation of the Effect of Wear Particles on the Acoustic Emission Signal (마모 입자가 음향방출신호에 미치는 영향에 관한 연구)

  • Han, Jae-Ho;Shin, Dong-Gap;Kim, Dae-Eun
    • Tribology and Lubricants
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    • v.35 no.5
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    • pp.317-322
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    • 2019
  • In spite of progress in tribological research, machine component failure due to friction and wear has been reported frequently. This failure may lead to secondary damage that can cause huge expense for maintenance and repair. To prevent economic loss, it is important to detect and predict the initial failure point. In this sense, various researchers have been tried to develop Condition Monitoring (CM) method using Acoustic Emission (AE) generated while the materials undergo failure. In this study, effect of particles on friction and wear was investigated using the pin-on-plate friction test and AE signal was recorded with a band-width type AE sensor. The experiments were performed in dry and lubricant conditions using steel and glass as specimens. After the experiment, 3D laser microscope image was captured to evaluate the wear behavior quantitatively. The AE signal was analyzed in time-domain and frequency-domain. The amplitude was compared with the frictional results. The results of this study showed that particle generation accelerate wear, generate high magnitude AE signal and change the frequency characteristics of the signal. Also, lubricant condition test results showed low coefficient of friction, low wear rate, and low magnitude of AE signal compared to the dry condition. It is expected that the results of this study will aid in better assessment of wear in CM technology

Buckling of symmetrically laminated plates using nth-order shear deformation theory with curvature effects

  • Becheri, Tawfiq;Amara, Khaled;Bouazza, Mokhtar;Benseddiq, Noureddine
    • Steel and Composite Structures
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    • v.21 no.6
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    • pp.1347-1368
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    • 2016
  • In this article, an exact analytical solution for mechanical buckling analysis of symmetrically cross-ply laminated plates including curvature effects is presented. The equilibrium equations are derived according to the refined nth-order shear deformation theory. The present refined nth-order shear deformation theory is based on assumption that the in-plane and transverse displacements consist of bending and shear components, in which the bending components do not contribute toward shear forces and, likewise, the shear components do not contribute toward bending moments The most interesting feature of this theory is that it accounts for a parabolic variation of the transverse shear strains across the thickness and satisfies the zero traction boundary conditions on the top and bottom surfaces of the plate without using shear correction factors. Buckling of orthotropic laminates subjected to biaxial inplane is investigated. Using the Navier solution method, the differential equations have been solved analytically and the critical buckling loads presented in closed-form solutions. The sensitivity of critical buckling loads to the effects of curvature terms and other factors has been examined. The analysis is validated by comparing results with those in the literature.

Experimental study of sodium fire and its characteristics under the coupling action of columnar liquid sodium flow and concrete

  • Huo, Yan;Zou, Gao-Wan;Dong, Hui;Lv, Jian-Fu;He, Jian
    • Nuclear Engineering and Technology
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    • v.53 no.9
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    • pp.2866-2877
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    • 2021
  • The complex coupling relationship between liquid sodium and concrete materials affects both the sodium fire characteristics and concrete properties through heat and chemical erosion. In this study, experiments on direct and indirect (separated by a steel plate) contact of the columnar sodium fire with the concrete surface were performed. It was found that the combustion efficiency of liquid sodium in direct contact with concrete was significantly enhanced and accompanied by intermittent explosions and splashing of small concrete fragments. The sodium fire on the surface of the concrete considerably increased the internal temperature, pore size, and distribution density of the concrete. In addition, the depth of influence on the loosening of the concrete structure was also greatly extended. The contact of liquid sodium with the concrete substantially affected its permeability resistance. The water absorption of the concrete surface was increased by more than 70% when liquid sodium directly impacted the bare concrete surface. However, the change in water absorption in the centre of the concrete was primarily affected by the duration of the external heat.

Thermomechanical bending study for functionally graded sandwich plates using a simple quasi-3D shear deformation theory

  • Zarga, Djaloul;Tounsi, Abdelouahed;Bousahla, Abdelmoumen Anis;Bourada, Fouad;Mahmoud, S.R.
    • Steel and Composite Structures
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    • v.32 no.3
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    • pp.389-410
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    • 2019
  • In this article, a simple quasi-3D shear deformation theory is employed for thermo-mechanical bending analysis of functionally graded material (FGM) sandwich plates. The displacement field is defined using only 5 variables as the first order shear deformation theory (FSDT). Unlike the other high order shear deformation theories (HSDTs), the present formulation considers a new kinematic which includes undetermined integral variables. The governing equations are determined based on the principle of virtual work and then they are solved via Navier method. Analytical solutions are proposed to provide the deflections and stresses of simply supported FGM sandwich structures. Comparative examples are presented to demonstrate the accuracy of the present theory. The effects of gradient index, geometrical parameters and thermal load on thermo-mechanical bending response of the FG sandwich plates are examined.

Structural Optimization of an LMU Using Approximate Model (근사모델을 이용한 의 구조최적설계)

  • Han, Dong-Seop;Jang, Si-Hwan;Park, Soon-Hyeong;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.75-82
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    • 2018
  • This study suggests an optimal design process of an LMU, which is installed on the top side of offshore structures. The LMU is consist of EB(elastomeric bearing) and steel plate, and supports the vertical loads of offshore structures and assists its stable installation. The structural design requirement of the LMU is related to its stiffness. This study utilizes the finite element analysis to predict the stiffness. The stiffness of the EB depends on the size of the bearing. Thus, the design variables in this study are defined as the thickness, the width and the number of plates. Since the LMU has different loads for different locations, its stiffness should be designed differently. The multiobjective function is introduced to attain the target stiffness. In this process, the metamodel using the kriging interpolation method is adopted to replace the true stiffness.

A Study on Wear Properties of Alloys in High Temperature Condition (고온 환경에서 합금의 마모 및 마찰 특성에 관한 연구)

  • Choe, S.Y.;Nemati, Narguess;Kim, D.E.
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.24-29
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    • 2019
  • In this work we investigated the friction and wear characteristics of a magnesium alloy, which has been receiving much attention as a light metal in industrial applications such as automobiles and aerospace. Magnesium is one of the lightest structural material that has high specific strength, lightweight, low density and good formability. However, current issue of using magnesium alloy is that magnesium has weakness against temperature. As the temperature increases, magnesium undergoes poor creep resistance and ease of softening, and therefore, its mechanical strength decreases sharply. To solve this issue, a new type of magnesium alloy that retains high strength at high temperature has been proposed. The tribological behavior of this alloy was investigated using a tribotester with reciprocating motion and heating plate. A stainless steel ball was used as a counter surface. Results showed that extrusion process has similar wear behavior to the commonly used casting process but retains good mechanical strength and durability. The presence of an alloying element enhanced the wear properties especially in high temperature. This study is expected to be utilized as fundamental data for the replacement of high density materials currently used in mechanical industries to a much lighter and durable heat-resistant materials.

Evaluation of Ice Adhesion Strength on the Oxidation of Transmission Line ACSR Cable (송전선로 ACSR 케이블의 산화에 따른 결빙 특성 평가)

  • Cho, Hui Jae;Kim, You Sub;Jung, Yong Chan;Lee, Soo Yeol
    • Korean Journal of Materials Research
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    • v.29 no.6
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    • pp.378-384
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    • 2019
  • Ice accumulation on Aluminum Conductor Steel Reinforced(ACSR) cable during winter is an important matter in terms of safety, economy, and efficient power supply. In this work, the ice adhesion strengths of ACSR cable oxidized during different periods(7 years oxidized and 15 years oxidized) are evaluated. At first, a plate type dry oxidation standard specimen, whose surface characteristics are similar to those of ACSR cable, is prepared. Dry oxidation standard specimens are heat-treated at $500^{\circ}C$ for 20, 60, and 120 minutes in order to obtain different degrees of oxidation. After the dry oxidation, surface properties are analyzed using contact angle analyzer, atomic force microscopy, spectrophotometer, and gloss meter. The ice adhesion strengths are measured using an ice pull-off tester. Correlations between the surface properties and the ice adhesion strength are obtained through a regression analysis indicating a Boltzmann equation. It is revealed that the ice adhesion strength of 15-year oxidized ACSR cable is approximately 8 times higher than that of ACSR-bare.

Buckling behavior of functionally graded porous plates integrated with laminated composite faces sheets

  • Xu, Kuo;Yuan, Yuan;Li, Mingyang
    • Steel and Composite Structures
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    • v.32 no.5
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    • pp.633-642
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    • 2019
  • In this work, lightweight sandwich plates consisting of a functionally graded porous (FGP) core and two laminated composite face sheets resting on elastic foundation have been proposed. Three different profiles are considered for the distributions of porosities along core thickness. The main aim of this paper is the investigation of the buckling behavior of the proposed porous sandwich plates (PSPs) by reporting their critical mechanical loads and their corresponding mode shapes. A finite element method (FEM) based on first order shear deformation theories (FSDT) is developed to discretize governing equations for the buckling behavior of the proposed sandwich plates. The effects of porosity dispersion and volume, the numbers and angles of laminated layers, sandwich plate geometrical dimensions, elastic foundation coefficients, loading and boundary conditions are studied. The results show that the use of FGP core can offer a PSP with half weight core and only 5% reduction in critical buckling loads. Moreover, stacking sequences with only ${\pm}45$ orientation fibers offer the highest values of buckling loads.

An experimental study on the effect of CFRP on behavior of reinforce concrete beam column connections

  • Xie, Qiang;Sinaei, Hamid;Shariati, Mahdi;Khorami, Majid;Mohamad, Edy Tonnizam;Bui, Dieu Tien
    • Steel and Composite Structures
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    • v.30 no.5
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    • pp.433-441
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    • 2019
  • The aim of this research is reinforcing of concrete with variety of fiber reinforced polymer (FRP) configurations and investigates the load capacity and ductility of these connections using an experimental investigation. Six scaled-down RC exterior joints were tested under moderately monotonic loads. The results show that, the shape of the FRP had a different effect on the joint capacity and the connection ductility coefficient. The greatest effect on increasing the ductility factor was seen in the sample where two reinforcement plates were used on both sides of the beam web (RCS5 sample). For the sample with the presence of FRP plates at the top and bottom of the beam (RCS3 sample), the ductility factor was reduced even the load capacity of this sample increased. Except for the RCS3 sample, the rest of the samples exhibited an increase in the ductility factor due to the FRP reinforcement.

Fabrication and Experiment of Pneumatic Steel Plate Chamfering Machine and Sensor System for Active Control of Chamfering (면취 공정의 능동 제어를 위한 공압식 자동 강재 면취기와 센서 시스템의 제작 및 실험)

  • Na, Yeong-min;Lee, Hyun-seok;Kim, Min-hyo;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.80-86
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    • 2020
  • With the exception of welding activities, it is forbidden to use electricity in shipyards, owing to safety concerns such as the possibility of fire, explosions, and short circuits. In this paper, an automatic chamfering machine using pneumatics is proposed for use in such environments. Customers specify their requirements and the machine derives the corresponding theoretical design conditions. The proposed machine was used to perform 3D modeling, and its suitability and performance were confirmed via cutting experiments of the manufactured device. Two types of sensors may be used in this system: contact and non-contact. In the case of the contact type, an end-stop switch that can recognize the end of the material is installed, and when the machine reaches the end of the material, the end-stop switch is operated to cut off the air pressure. In the non-contact type, four sensors were used: photonic, ultrasonic, metal detection, and encoder. The use of the four sensors was repeated 30 times, and the average error determined. Thus, the optimum sensor was identified.