• Title/Summary/Keyword: Steel pipe

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Estimation of fracture toughness of X65 and X70 steels by DWTT (X65 및 X70강 가스배관의 DWTT 및 파괴인성평가)

  • Cho, Ye-Won;Song, Young-Ho;Kim, Jeong-Min;Kim, Woo-Sik;Park, Joon-Sik
    • Journal of the Korean Institute of Gas
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    • v.16 no.3
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    • pp.54-64
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    • 2012
  • DWTT (Drop Weigh Tearing Test) is one critical method that can exhibit the fracture properties of line pipe steel, since it estimates the properties with real pipe steel. In this study, the ductile portion, inverse fracture ratio and absorbed energy of API X65 and X70 line pipe steels were estimated with temperature variation. Both steels showed that the ratio of ductile area and absorbed energy were decreased with respect to decreasing the test temperature. However, while the ductile fracture behavior exhibited until $-40^{\circ}C$ for the X70 steel, but it showed until $-30^{\circ}C$ for the X65 steel. The fracture properties were discussed with respect to test temperatures.

Estimation of Vertical Load Capacity of PCFT Hybrid Composite Piles Using Dynamic Load Tests (동재하시험을 통한 긴장력이 도입된 콘크리트 충전 강관말뚝을 사용한 복합말뚝의 연직지지력 평가)

  • Park, Nowon;Paik, Kyuho
    • Journal of the Korean GEO-environmental Society
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    • v.20 no.3
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    • pp.31-38
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    • 2019
  • To determine the optimum dynamic load test analysis for PCFT (Prestressed Concrete Filled steel Tube) hybrid composite piles that PCFT piles are connected to the top of PHC piles, the dynamic load tests and CAPWAP analyses were performed on two hybrid composite piles with steel pipe and PCFT piles as upper piles. The results of the dynamic load tests and CAPWAP analyses showed that the particle velocity measured in PCFT hybrid composite piles was equal to the wave speed of PHC piles when the strain gauges and accelerometers are attached to the surface of inner composite PHC pile after removing the steel pipe in the upper PCFT pile. In addition, when assuming that the material of that upper PCFT pile was the same as that of the lower PHC pile and the cross-sectional area of the steel pipe in upper PCFT pile was converted to that for concrete through the pile model (PM) in CAPWAP analysis, the accuracy of the CAPWAP analysis result for PCFT hybrid composite piles was very high.

A study on the effects of Friction loss of CPVC pipe according to Roughness coefficient in a sprinkler system (스프링클러 시스템에서 조도계수에 따른 CPVC 배관 마찰손실 영향의 연구)

  • Kang, Ung Il
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.11
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    • pp.355-362
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    • 2016
  • The pipe material is selected according to the physical and chemical properties of the fluid flowing within it. Because the fluid used in fire extinguish systems is water, the various foreign substances dissolved in it cause scale to form on the pipe wall and accelerate the corrosion and aging of the pipe itself. This results in an increase in the friction loss and eventually degrades the efficiency of the pump. The use of CPVC (Chlorinated Poly-Vinyl Chloride) pipes was confirmed to reduce the friction loss compared to conventional steel pipes in the design and construction stages. The friction loss was found to be 76.64MPa with a C-value of 120 for the steel pipe and 50.72 MPa with a C-value of 150 for the CPVC pipe in an actual apartment construction environment. It was confirmed that the friction loss was improved by about 34% when using the CPVC pipe. When the steel and CPVC pipes were employed in the construction, the construction costs were 1,585,158 and 931,842 won, respectively. Therefore, it was shown that the construction cost was reduced by about 41%. We investigated the safety of the fire extinguishing system and the improvement in the economic performance due to the reduction in the total installed capacity by studying practical applications in the field.

Applicability Analysis of an Improved Multistep Steel Pipe Grouting Method in Shallow Depth Railway Tunnels in Considering Safety and Constructability (저토피 철도터널구간의 안전 및 시공성을 고려한 개선된 강관다단 그라우팅 공법 적용성 분석)

  • Kim, Nakseok;Choi, Gisung;Kim, Seokhyun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.40 no.1
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    • pp.97-103
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    • 2020
  • The newly improved multistep steel pipe grouting method was applied to an existing steel pipe-reinforced grouting method. It was applied in order to prevent a damage caused by ground failure from excessive grouting pressure in a tunnel construction. The tunnel goes under a highway and a ramp connected to a rest area on OO highway with 11.3~12.1 m depth cover and is a part of roadbed facility construction section ordered by OO public corporation. The improved grouting method provides pre-construction work condition assessment technique through new water injection limit test and grouting effect assessment technique by grouting type assessment. It also includes assessments on interval of joints, appropriate grouting pressure, and optimal operation time to be applied to current operations. Application of the grouting method allowed the smooth road management in shallow-depth grouting construction area located upper part of tunnel excavation. Moreover, the possibility of the application of the method not only to shallow-depth grouting construction but also to various steel pipe-reinforced grouting constructions was confirmed.

Development of All-in-one Attachment Based Steel Pipe Pile Cutting Robot Prototype (강관말뚝 두부정리 및 절단 부위 핸들링 로봇의 프로토타입 개발)

  • Yeom, Dong Jun;Han, Jae Hyun;Jung, Eui Hyun;Kim, Young Suk
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.6
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    • pp.115-123
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    • 2018
  • The primary objective of this study is to develop an all-in-one based steel pipe pile cutting robot prototype that improves the conventional steel pipe pile head cutting work in safety, quality, and productivity. For this, the following research works are conducted sequentially; 1)literature review and expert survey, 2)selection of core technology using AHP analysis, 3)deduction of detail design, 4)verification of structural stability, 5)development of full-scale prototype. As a result leveling laser and laser detector(94.46), plasma cutter(96.72), rotary grapple(98.45) are selected as a core technologies. As an outcome, it is analyzed that gripper, cylinder pivot bracket and gripper base are structurally stable. Their maximum stresses are shown as 43.0%, 19.4%, 5.3% compared to their yield strength respectively. The development of full-scale prototype in this study will be utilized for the development of the all-in-one attachment based steel pipe pile cutting robot commercialization model.

Development Trend of Sour Resistant Linepipe Steel and its Sour Characteristics in Welded Joints (내(耐)Sour 라인파이프 강재의 개발동향 및 용접부 Sour특성)

  • Kim, Young-Hune;Song, Woo-Hyun;Koh, Seong-Ung
    • Journal of Welding and Joining
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    • v.32 no.5
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    • pp.21-25
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    • 2014
  • Oil and gas fields were left unexploited which deemed too deep and sour. New developing markets are emerging in this part and pipe manufacturers need demanding requirements in the combination of sour service requirements with heavier wall thickness required to cope with increasing water depths. Whilst, the strength and fracture toughness needed to meet the strict requirements In order to deliver the optimum sour properties in the final pipe, attention needs to be paid to each stage throughout the process from steel making. The main key during steel making is strengthening, securing mechanical properties and suppression of center segregation by adding proper chemical elements and controlling water cooling and plate rolling. Additionally in welding, it is required to prevent HAZ softening by high heat input during welding of heavy thick pipes and hydrogen assisted cracking in high strength steels with hard phases. In this paper, we introduce markets of sour resistant linepipe steels and in response to this, have a look in the development trend of sour resistant linepipe steels and its sour characteristics in welded joints.

Cryogenic Charpy Impact Test based on GTAW Method of AISI 304 Stainless Steel for LNG Pipeline (AISI 304 스테인리스 강으로 제작된 LNG배관 용접부의 극저온 샤르피 충격시험)

  • Kim, Jeong-Hyeon;Choi, Sung-Woong;Park, Doo-Hwan;Lee, Jae-Myung
    • Journal of Welding and Joining
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    • v.32 no.3
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    • pp.89-94
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    • 2014
  • AISI 304 austenitic stainless steel is widely used for LNG pipes for LNG transmission thanks to its good metallurgical and mechanical properties. In the present research, impact toughness of a gas tungsten arc welded AISI 304 stainless steel pipe was evaluated between room and liquid nitrogen ($-196^{\circ}C$) test temperatures. In addition, a comparative study was made of the fracture behavior of FCC crystal structured stainless steel weldments and BCC crystal structured mild steels(A-grade and SS400). The results showed a slight decrease in the impact energy of the AISI 304 base metal, heat affected zone(HAZ), and welded zone with decreasing test temperature. In addition, the welded metal has the highest absorbed impact energy, followed by HAZ and the base metal.

Mechanical Behavior of Steel Pipe Pin-Cups Embedded in Concrete (콘크리트에 매입된 강관 핀컵의 역학적 거동)

  • Jo, Jae Byung;Im, Seok Bean
    • Journal of Korean Society of Steel Construction
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    • v.16 no.5 s.72
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    • pp.705-712
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    • 2004
  • To investigate the mechanical behavior of pin cups created from steel pipes embedded in concrete, test blocks were made and load tests were conducted. The pin was inserted in the pin cup at various depths and was loaded in a lateral direction at a constant displacement speed. A formula, which took into consideration the deformation and failure shapes of the pin cups, observed during and after the tests, was used to estimate its mechanical behavior. The test values were determined to be relevant to the formula and were distributed within a reasonably narrow range. The mean and the 95% survival probability value of maximum resistance were determined by factoring the formula at 1.01 and 0.92, respectively.

A Study on the Mechanical Property and Microstructure of SA213 P92 Boiler Pipe Steel (보일러 배관용 P92 파이프강의 기계적 특성 및 미세조직에 관한 연구)

  • Kim, Beom Soo;Son, Tae Ha;Min, Taek Ki
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.11
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    • pp.777-783
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    • 2012
  • The hardness and strength test was performed to make the manufacturing process of SA213 P92 boiler pipe steel. And the microstructure change was studied to find out the cause of room temperature property of P92 steel, ie, low hardness and strength property. The room temperature property of P92 steel depends on the improper normalizing and cooling rate. Especially, Ferrite was formed and the steel had low hardness when the temperature was decreased slowly under the cooling rate $1^{\circ}C$/min after normalizing at the temperature around $A_{c1}$ to $A_{c3}$. The critical heat treatment temperature and cooling rate was over $900^{\circ}C$ and over $10^{\circ}C$/min to satisfy the minimum yield and tensile stress which was laid down by ASME Code.

Manufacturing Procedure and Characteristic of Sintered Wick for Heat Pipe (히트파이프용 소결윅의 제작과정 및 특성)

  • Yun, Ho-Gyeong;Moon, Seok-Hwan;Hwang, Gunn;Choy, Tae-Goo
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.365-370
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    • 2001
  • There are various wick types for heat pipe. In the present study, the manufacturing technology of a sintered wick among various wick types is discussed. The sintering technology using metal has been applied broadly in the field of electronic-telecommunication as well as heat pipes. A study of manufacturing procedure and characteristic of sintered wick for heat pipe have been performed. Copper powder was used as wick material and stainless steel as a mandrel. A manufacturing technology of the mandrel for arranging vapor core in heat pipe, a sintering technology by first or second times and operating temperature for sintering, the measurements of a porosity, pore size, and pore distribution of sintered wick were considered. In the meantime, a heat pipe with sintered wick has been manufactured and a performance test of the heat pipe has been performed in order to review cooling performance. The performance test results for the 4mm diameter heat pipe with the sintered wick shows the stability since the temperature difference between a evaporator and a condenser of the heat pipe is less than $4.4^{\circ}C$, and thermal resistance is less than $0.7^{\circ}C/W$.

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